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Asphalt Concrete Warm Mix Agent Application Guidelines

Warm mix agents enable cooler application by reducing asphalt viscosity, reducing asphalt mixture production temperatures by 20-30°C (NATC data). Key types include organic viscosity reducers (such as Fischer-Tropsch wax, at a 0.3%-0.5% addition rate), foaming agents (at a 2%-3% addition rate), and chemical surfactants (such as Evotherm, at a 0.5%-0.8% addition rate). Selection should consider climatic conditions and cost budgets. Strict temperature control is required during application: mixing temperature 120-140°C, paving temperature ≥ 110°C, and initial compaction temperature ≥ 100°C (JTG F40-2004 specification). Mixture production should ensure a dry mix time of 5 seconds and a wet mix time of 30 seconds. Transport should be covered with a blanket, and transport distances should be ≤ 1 hour. The paving speed is 2-4 m/min, the loose paving coefficient is 1.15-1.20, and compaction is performed using a double-drum roller (two static passes and four vibratory passes). The final compaction temperature is ≥80°C. Warm-mix technology can reduce fuel consumption by 15%-20% and CO? emissions by 30%. A 10-kilometer, two-way, four-lane project is expected to save approximately 50 tons of diesel and reduce costs by 8%-12%.

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Warm mix agents enable cooler application by reducing asphalt viscosity, reducing asphalt mixture production temperatures by 20-30°C (NATC data). Key types include organic viscosity reducers (such as Fischer-Tropsch wax, at a 0.3%-0.5% addition rate), foaming agents (at a 2%-3% addition rate), and chemical surfactants (such as Evotherm, at a 0.5%-0.8% addition rate). Selection should consider climatic conditions and cost budgets. Strict temperature control is required during application: mixing temperature 120-140°C, paving temperature ≥ 110°C, and initial compaction temperature ≥ 100°C (JTG F40-2004 specification). Mixture production should ensure a dry mix time of 5 seconds and a wet mix time of 30 seconds. Transport should be covered with a blanket, and transport distances should be ≤ 1 hour. The paving speed is 2-4 m/min, the loose paving coefficient is 1.15-1.20, and compaction is performed using a double-drum roller (two static passes and four vibratory passes). The final compaction temperature is ≥80°C. Warm-mix technology can reduce fuel consumption by 15%-20% and CO? emissions by 30%. A 10-kilometer, two-way, four-lane project is expected to save approximately 50 tons of diesel and reduce costs by 8%-12%.

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    Emulsified asphalt equipment is a widely used asphalt equipment. Now its ultra-high performance has been widely praised by users. However, we must first ensure the safe use of emulsified asphalt equipment to fully demonstrate its performance; modified asphalt equipment is an asphalt binder made by adding rubber, resin, high molecular polymer, ground rubber powder or other fillers and other admixtures (modifiers), or taking measures such as mild oxidation of asphalt to improve the performance of asphalt or asphalt mixture; So how much do you know about the safe use and operation of modified asphalt equipment? Today, the editor will tell you;
    Placement: The modified asphalt equipment should be placed on a flat place, and the front axle wheel should be fixed with sleepers and the tires should be dangling to ensure the stability of the machine during work.
    Regularly inspect whether the mixer blades are deformed and whether the screws are loose.
    Inspect whether the running direction of the mixing barrel is consistent with the arrow; if not, please replace the positive and negative poles of the wiring.
    Before powering on, you should inspect and test run the empty vehicle, check for leakage, and check the idling of the mixing barrel. The normal speed is about 3 times faster when the empty vehicle is full. If the speed is wrong, you should stop the machine and check the asphalt tank.
    Note: After the asphalt material is mixed, it is best to stop the machine for one hour, clean the drain material in the mixing barrel, pour in clean water, and clean the mortar. Then drain the water. Remember that there should be no water accumulation in the barrel to prevent the formula from changing, and the blades are prone to rust. During use, everyone should pay attention to these small links to avoid unnecessary losses to their work.

    Emulsified asphalt is an emulsion that disperses asphalt into the water phase to form a liquid at room temperature. This determines that emulsified asphalt has many technical and economic advantages over hot asphalt and diluted asphalt. We know that modified asphalt equipment is a road engineering machinery. In order to better promote users’ understanding of it, today the editor will introduce its characteristics to you so that users can better understand that modified asphalt equipment is used for modified asphalt. It consists of a main machine, a modifier feeding system, a finished product tank, a heat transfer oil reheating furnace and a microcomputer control system. The main machine is equipped with a mixing tank, a dilution tank, a colloid mill and an electronic weighing device. The entire production process is controlled by a computer automatic program. In addition, it can be learned that the product has the advantages of reliable quality, stable performance, accurate measurement, and convenient operation. It is an indispensable new equipment in highway construction. The advantages of asphalt equipment are prominently reflected in its two-way modification effect, that is, while greatly increasing the softening point of asphalt, it also significantly enhances the low-temperature ductility, improves the temperature sensitivity, and has a particularly large elasticity and recovery rate. The modified asphalt equipment has a long service life and a safe and reliable production process. The rotor and stator are specially heat treated, and the service life of the equipment is more than 15,000 hours.

    1. Once cracks appear on an asphalt pavement, immediate repair measures should be taken to prevent the intrusion of moisture and other harmful substances, thereby ensuring the lifespan of the road. For small cracks (2-5 mm), emulsified asphalt caulking is recommended.
    2. Thermal shrinkage cracks in asphalt pavements primarily include low-temperature shrinkage cracks and thermal fatigue cracks, both of which appear open. Based on their specific location, asphalt pavement cracks can be categorized as reflective cracks and corresponding cracks.
    3. Minor cracks less than 2 mm in width can be treated with surface sealing. For asphalt pavements with less stringent flatness requirements, spraying and pressing asphalt can be used for repair or micro-surfacing in hot weather. In cold weather, emulsified asphalt slurry sealant is recommended.
    4. When cracks appear on an asphalt pavement, dust and impurities should be removed using a dust blower. Then, the crack should be heated with liquefied petroleum gas until it becomes sticky. If the crack is small, approximately 2-5mm, emulsified asphalt can be injected into the crack for repair.
    5. For longitudinal or transverse cracks in the pavement, appropriate treatment measures should be taken depending on the crack width. For cracks within 2-5mm, pre-mixed asphalt with stone chips or sand can be used for grouting. If the crack is wider than 5mm and cracks are present in both the base layer and the asphalt surface, hot-mix asphalt should be used for direct grouting.

    Slurry seal vehicle engineering is a key technology application in highway maintenance. The entire process encompasses multiple steps, including construction preparation, material mixing, and on-site operations, each of which impacts the final road surface quality. For content creators, an in-depth analysis of this technical process not only demonstrates professional expertise but also provides practical reference for industry professionals, helping users fully understand the engineering applications of slurry seal vehicles.
    In the construction preparation phase, preliminary surveys and plan design are fundamental. The technical team conducts detailed inspections of the road sections to be constructed in Zhejiang Province in advance, collecting data on subgrade flatness, base layer strength, and existing pavement damage. They then develop a scientific construction plan based on local climate conditions and traffic volume. For example, given Zhejiang’s rainy climate, the plan pays special attention to the waterproofing properties of the materials and post-construction drainage design to ensure long-term road surface stability. Furthermore, the commissioning of construction equipment and the stockpiling of materials are crucial. Core components such as the metering system and mixing device of the slurry sealer require pre-calibration. Raw materials such as emulsified asphalt, aggregates, and water must be stocked in appropriate proportions to avoid delays due to supply issues.