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Asphalt melting equipment manufacturers share several methods for heating bitumen

There are many ways to heat bitumen, including using fire source heating, electric heating, steam heating, hot water heating and indirect heating. Fire source heating generates heat by burning fuel to heat the bitumen to a molten state. Electric heating converts electrical energy into thermal energy through electric heating elements to heat the bitumen to a molten state. Steam heating transfers heat to bitumen through steam, heating the bitumen to a molten state. Hot water heating transfers heat to the bitumen through hot water, heating the bitumen to a molten state. Indirect heating transfers heat to the heating medium, which then transfers the heat to the bitumen to heat the bitumen to a molten state.

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There are many ways to heat bitumen, including using fire source heating, electric heating, steam heating, hot water heating and indirect heating. Fire source heating generates heat by burning fuel to heat the bitumen to a molten state. Electric heating converts electrical energy into thermal energy through electric heating elements to heat the bitumen to a molten state. Steam heating transfers heat to bitumen through steam, heating the bitumen to a molten state. Hot water heating transfers heat to the bitumen through hot water, heating the bitumen to a molten state. Indirect heating transfers heat to the heating medium, which then transfers the heat to the bitumen to heat the bitumen to a molten state.

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    Fine-grained asphalt road is a type of road surface constructed using fine-grained asphalt mixtures.
    I. Material Composition
    Asphalt Binder: Typically, road petroleum asphalt or modified asphalt conforming to relevant standards is selected. For general urban roads and highways, No. 70 or No. 90 road petroleum asphalt is commonly used; in some special sections, such as heavy-duty traffic roads or roads in high-temperature areas, modified asphalt may be used to improve pavement performance.
    The quality of the asphalt directly affects the pavement’s durability, aging resistance, and crack resistance. High-quality asphalt should have appropriate viscosity, softening point, and ductility, maintaining good performance under different climatic conditions.
    Fine Aggregate: Generally, natural sand, manufactured sand, or stone chips are used. The particle shape, gradation, and mud content of the fine aggregate have a significant impact on the performance of the asphalt mixture.
    The particle shape should be as close to cubic as possible to improve the stability and density of the mixture. The gradation should meet design requirements. A reasonable gradation allows fine aggregates to form a good interlocking structure in the mixture, improving pavement strength and durability. The mud content should be strictly controlled within the specified range; excessive mud content will reduce the adhesion between asphalt and aggregates, affecting pavement quality.
    Coarse Aggregate: Commonly used coarse aggregates include crushed stone and crushed gravel. The strength, hardness, and abrasion resistance of coarse aggregates are key indicators and should meet certain technical requirements to ensure the pavement can withstand vehicle loads and wear during use.
    Its particle size is generally above 4.75mm, playing a skeletal supporting role in the asphalt mixture. A reasonable coarse aggregate gradation can increase pavement stability and load-bearing capacity.

    I. Overview of the Asphalt Drum Turner
    Asphalt drum turners are commonly used in asphalt production lines. Their function is to invert drums filled with asphalt to pour the asphalt for subsequent production and processing. The working principle of an asphalt drum turner is very simple; let’s take a closer look.
    II. Working Principle of an Asphalt Drum Turner
    Asphalt drum turners use a mechanical device to tilt and flip the drums containing asphalt, allowing the asphalt to flow out into storage tanks or onto conveyor belts. Specifically, the working steps are as follows:
    1. Place the drum containing asphalt on the drum turner’s workbench.
    2. Once the drum begins, the mechanical arm clamps the drum, lifts it, and then tilts it to a certain angle.
    3. The tilt angle is gradually increased. When the drum reaches a certain level, the asphalt will flow out into the storage tank or conveyor belt below.
    4. After the asphalt flows out, the robotic arm flips the barrel, releasing any remaining asphalt.
    5. After the tilting and flipping operations are complete, the robotic arm returns the barrel to its original position.
    III. Advantages of the Asphalt Drum Turner
    The asphalt drum turner utilizes advanced mechanical technology to effectively improve production efficiency and reduce labor intensity and time costs. Furthermore, its tilting and flipping operations ensure sufficient asphalt flow, avoiding waste, improving resource utilization, and reducing production costs.
    Overall, the asphalt drum turner is an indispensable piece of equipment in an asphalt production line. Its advanced technology and simple, easy-to-use operating principle provide strong support for asphalt production.

    Bitumen decanter equipment can be placed in a complex system as an independent unit, replacing the existing heat source de-barreling method, or in parallel as a core component of a large set of equipment, or it can work independently to meet the requirements of small-scale construction operations.
    The Sinoroader bitumen decanter device is mainly composed of a de-barreling box, a lifting mechanism, a hydraulic thruster and an electrical control system. The box is divided into two chambers, the upper chamber is a barreled bitumen melting chamber, and heating coils are evenly distributed around it. The heating pipe and the bitumen barrel mainly exchange heat in a radiation manner to achieve the purpose of bitumen de-barreling. Several guide rails are the tracks for the bitumen barrel to enter. The lower chamber is mainly to continue heating the bitumen removed from the barrel to make the temperature reach the suction pump temperature (100℃), and then the asphalt pump is pumped into the upper chamber. At the same time, an empty barrel is pushed out at the rear end outlet. There is also an oil tank on the platform at the entrance of the asphalt barrel to prevent the dripping bitumen from flowing out.
    The inlet and outlet doors of the device adopt a spring automatic closing mechanism. The door can be automatically closed after the asphalt barrel is pushed in or out to reduce heat loss. A temperature gauge is installed at the asphalt outlet to observe the asphalt outlet temperature. The electrical control system can control the opening and closing of the hydraulic pump and the reversing of the electromagnetic reversing valve to realize the advance and retreat of the hydraulic cylinder. If the heating time is extended, a higher temperature can be obtained. The lifting mechanism adopts a cantilever structure. The bitumen barrel is lifted by an electric hoist, and then moved horizontally to place the bitumen barrel on the guide rail. A temperature gauge is installed at the outlet of the asphalt meltering equipment to observe its outlet temperature.

    1. Different production processes
    Emulsified asphalt and asphalt are both extracted from petroleum, but their production processes are different. Asphalt is separated from crude oil by high-temperature treatment, and then processed through a series of complex processing processes such as distillation and fluidized hydrogenation. Emulsified asphalt, on the other hand, is made by adding an emulsifier, mechanical shearing or ultrasonic “emulsification” reaction, dispersing oil and water to form an emulsion, and then adding an appropriate amount of acid catalyst.
    2. Different usage scenarios
    Asphalt is suitable for paving in different places such as roads, bridges, airport runways, and parking lots. Emulsified asphalt is particularly suitable for use under more stringent conditions such as deep road repair and bridge deck waterproofing. Because emulsified asphalt produced by emulsification technology has better performance and can better adapt to complex usage environments.
    3. Different characteristics
    Asphalt is a black, viscous substance with fluffy fibers, a high melting point, high hardness, and easy aging. In comparison, emulsified asphalt is lighter in color, light gray or milky white, with moderate viscosity and uniformity, good adhesion, good water and weather resistance, and not easy to age.
    4. Different use effects
    Although asphalt works well on the road surface, it also has certain difficulties in construction and maintenance. Emulsified asphalt is more convenient to use and can be easily mixed with other materials during construction, so it is widely popular and has better use effects.
    In summary, there are obvious differences between emulsified asphalt and asphalt in production process, usage scenarios, characteristics, and use effects, and appropriate materials need to be selected according to different needs.

    Emulsified asphalt is to melt the asphalt and disperse it in a water solution containing a certain amount of emulsifier in the form of tiny droplets through the action of emulsifier and machinery to form an oil-in-water asphalt emulsion. This emulsion is in the form of dry liquid at room temperature. Modified emulsified asphalt refers to a modified asphalt mixed emulsion with certain characteristics prepared by blending, mixing and preparing it with emulsified asphalt as the base material and asphalt modification material as the external modification material under a certain process flow. This mixed emulsion is called modified emulsified asphalt.
    The modified production process of emulsified asphalt can be divided into four categories:
    1. Adding latex modifier after making emulsified asphalt, that is, emulsification first and then modification;
    The production process is to grind the hot asphalt and emulsifier soap solution together through colloid mill to make ordinary emulsified asphalt, and then add the latex modifier to the emulsified asphalt through mechanical stirring to make modified emulsified asphalt. The advantage of this method is that it does not require high equipment, and the disadvantage is that it is suitable for latex modifiers.
    2. The latex modifier is mixed into the emulsifier aqueous solution, and then it enters the colloid mill together with the asphalt to produce modified emulsified asphalt;
    3. The latex modifier, emulsifier aqueous solution, and asphalt are put into the colloid mill at the same time to produce modified emulsified asphalt (the two methods 2 and 3 can be collectively referred to as emulsification and modification);
    The modifier is mixed into the emulsifier soap solution, and then the “modified” soap solution and asphalt are put into the colloid mill together to make modified emulsified asphalt; or the modifier is not pre-added to the emulsifier soap solution, but is placed in a tank separately, and finally mixed with the emulsifier, acid, water, etc. in the pumping pipeline and then enters the colloid mill together with the hot asphalt.
    The method of adding latex modifier to the soap tank has the advantage that it is exactly the same as the process of producing ordinary emulsified asphalt, and no changes are required to the production equipment; the disadvantage is that when using this method to produce modified emulsified asphalt, the metering of the modifier is subject to certain restrictions, and the modifier latex is required to be able to withstand the pH value of the soap solution. The method of directly connecting the latex modifier to the colloid mill through a pipeline can overcome the above disadvantages, but it requires necessary improvements to the ordinary emulsified asphalt equipment before it can be used for the production of modified emulsified asphalt.
    4. Emulsify the modified asphalt to produce emulsified modified asphalt.
    The ready-made modified asphalt is heated to a certain temperature, becomes a flowing state, and then enters the colloid mill together with the soap solution to make emulsified modified asphalt. In the entire asphalt production process, due to the high viscosity characteristics of the asphalt itself and the high temperature environment required for production, various high-performance pumps and valves play a vital role in the asphalt transportation process.

    The Sinoroader 6-cubic-meter asphalt spreader is a specialized machine used to spread emulsified asphalt, diluted asphalt, hot asphalt, and high-viscosity modified asphalt. It is widely used in the construction of basecoat, waterproofing, and tack coats on high-grade highway asphalt pavements. This spreader consists of a chassis, asphalt tank, asphalt pumping and spraying system, thermal oil heating system, hydraulic system, combustion system, pneumatic system, and operating platform.
    The following are important precautions when using an asphalt spreader:
    1. Cleaning the asphalt pump and piping: After each operation or when changing construction sites, the asphalt pump and piping must be thoroughly cleaned to ensure proper operation the next time.
    2. Checking Valve Positions: Before spraying, ensure that all valves are correctly positioned to ensure construction quality and safety.
    3. Asphalt Temperature Control: The hot asphalt added to the asphalt tank must be between 160 and 180°C. If transporting over long distances or operating for extended periods, a heating device can be used for heat preservation, but do not use it as an oil melting furnace. 4. Filling and Transporting Asphalt Tanks: Asphalt tanks should not be overfilled, and the filler cap must be tightly closed to prevent asphalt spillage during transport.
    5. Burner Operation Precautions: When using a burner to heat asphalt in the tank, the asphalt level must exceed the burner to ensure safe operation.
    Following these guidelines will ensure safe and efficient operation of your asphalt distributor, while also improving construction conditions and protecting the environment.

    We should select products that meet the specifications, and we should not select raw materials that do not meet the specifications. The other thing is the operation technology of asphalt heating equipment. Skilled operation technology is the most important, and training is required before taking up the post.
    In recent years, with the continuous development of various industries, the production of various equipment including modified asphalt equipment has been further developed and applied. Professionals introduced that in the process of using modified asphalt equipment for production, the terminal control system implements full automatic control of medium weight, working temperature, working flow, valve opening and closing, etc., thereby ensuring the quality of modified asphalt and greatly improving production efficiency. Now Shandong Duxiu Factory will explain the operating advantages of modified asphalt equipment to customers:
    The base asphalt is heated to 150-170℃ in the rapid heating tank and then enters the blending tank to mix with the modifier fed in through the feeding device. The asphalt pump at the bottom of the blending tank then sends it to the colloid mill for high-speed grinding and shearing, so that the modifier and base asphalt are fully dissolved in extremely small particles, thereby improving the various properties of the asphalt. The finished modified asphalt after high-speed shearing and grinding enters the finished product development tank at the rear for direct use.

    Water is one of the raw materials of the modified asphalt storage tank, and it is distributed in various components of the modified asphalt storage tank equipment. According to the components where water is distributed, the anti-cold measures are explained one by one. The water tank of the modified asphalt storage tank, the water inside the water tank is released through the filter valve. Some instruments of the modified asphalt storage tank do not have a filter valve to save the cost of the equipment. The modified asphalt storage tank can only be drained by loosening the flange bolts at the bottom. The water pump of the modified asphalt storage tank mentioned here includes a hot water pump and a circulating water pump. This type of water pump for the modified asphalt storage tank generally uses a pipeline centrifugal pump. There is a sewage outlet at the bottom of the pipeline centrifugal pump. The modified asphalt storage tank pays attention to the sewage treatment of the sewage outlet at the bottom of the pump. The modified asphalt storage tank emulsion tank generally uses a cone bottom. However, in order to better process the modified asphalt storage tank coefficient, the inlet and outlet are usually not placed at the bottom of the modified asphalt storage tank. Emulsion (mostly water) will remain at the bottom of the tank, and this part of the residual liquid in the modified asphalt storage tank must be discharged through the filter valve at the bottom. Emulsion pump for modified asphalt storage tank There are basically two types of emulsion pumps for modified asphalt storage tank equipment on the market, gear pumps or centrifugal water pumps. Gear pumps can only discharge the liquid inside the pump through the connection flange of the pipeline. The centrifugal water pump for modified asphalt storage tanks uses its own sewage outlet for sewage treatment. The first four items of modified asphalt storage tanks with basic knowledge are basically discharged, and the modified asphalt storage tanks will focus on the latter types. Modified asphalt storage tank colloid mill There will also be residual emulsion or water inside the modified asphalt storage tank colloid mill. The gap between the stator and rotor of the colloid mill is within 1mm. If there is a little residual water in the modified asphalt storage tank, it will cause the accident of frozen modified asphalt storage tank. The residue in the colloid mill can be treated by loosening the connection bolts of the finished product pipeline.

    Slurry seal is a common pavement surface treatment method that uses special slurry materials and construction techniques to maintain and repair pavements. Its advantages include cost-effectiveness, environmental friendliness, and improved pavement performance, making it widely used in pavement engineering.
    1. Overview of Slurry Seal Treatment
    Slurry seal is a pavement surface treatment technique that uses special slurry materials. This treatment technique involves laying a layer of slurry material on the pavement surface to achieve pavement maintenance and repair. Slurry seal offers advantages such as cost-effectiveness, environmental friendliness, and ease of construction, making it widely used in pavement engineering.
    2. Characteristics of Slurry Seal Treatment
    1. Cost-Effectiveness: Compared to traditional pavement maintenance methods, slurry seal is less expensive and can effectively reduce maintenance costs.
    2. Environmental friendliness: Slurry seal uses primarily environmentally friendly materials, resulting in minimal environmental impact and meeting the requirements of green development.
    3. Ease of Construction: Slurry seal offers a simple construction process and a short construction period, quickly restoring pavement performance.
    III. Slurry Seal Treatment Process
    1. Road Cleaning: Before construction, the road surface must be cleaned to ensure it is clean and free of debris.
    2. Slurry Material Laying: The slurry material is laid on the road surface, ensuring it is evenly applied and without any gaps.
    3. Compaction: After the slurry material is laid, it is compacted using a roller to ensure it is firmly bonded to the road surface.
    IV. Application and Benefits of Slurry Seal Treatment
    Slurry seal treatment is widely used in practical projects, and its benefits are primarily reflected in the following aspects:
    1. Improving Pavement Performance: Slurry seal treatment can effectively enhance pavement performance, such as skid resistance, wear resistance, and water resistance, improving pavement performance.
    2. Extending Pavement Life: Slurry seal treatment effectively protects the pavement, delaying aging and damage, and extending its service life.
    3. Improving Pavement Aesthetics: Slurry seal treatment creates a smooth and aesthetically pleasing surface, enhancing the overall appearance of the pavement.
    In summary, slurry seal, as an economical and environmentally friendly pavement surface treatment method, has broad application prospects in pavement engineering. With the continuous advancement of technology and the continuous upgrading of materials, slurry seal will play an even greater role in the field of pavement maintenance.

    Asphalt spreader is an irreplaceable tool for highway maintenance. Asphalt spreader is an irreplaceable tool for highway maintenance. Highway maintenance is divided into four categories according to the nature of the project, scale, and technical complexity: minor repair, medium repair, major repair, and improvement. Specific classification:
    (1) Minor repair and maintenance project: preventive maintenance and repair of slightly damaged parts of the highway and all its engineering facilities to keep them in good condition. It is usually planned and carried out daily by the maintenance team within the annual minor repair and maintenance quota funds on a monthly (ten-day) basis.
    (2) Medium repair project: regular repair and reinforcement of general wear and tear and local damage of highway engineering facilities to restore them to their original state. It is usually planned and implemented by grassroots road maintenance agencies on an annual (seasonal) basis.
    (3) Major repair project: periodic comprehensive repair of major damage to highway facilities to fully restore them to the original design standards, or local improvements and individual additions within the original technical level to gradually improve the highway’s traffic capacity. It is usually organized and implemented by grassroots road maintenance agencies or with the help of their superior agencies according to the approved annual project budget.
    (4) Improvement projects are large projects that improve the technical level of roads and their engineering facilities in stages and sections due to their inability to meet traffic volume and load requirements, or significantly improve traffic capacity through improvements. It is usually organized and implemented or completed through bidding by regional road maintenance agencies or provincial road maintenance agencies according to the approved plan and design budget. As a manufacturer of asphalt spreaders, we welcome you to visit us.

    The surface tension of asphalt and water varies greatly, and asphalt and water will not mix at room temperature or high temperatures. However, when the emulsified asphalt is subjected to high-speed mechanical centrifugation, shearing, and impact, it forms particles with a size of 0.1-5 microns and disperses them into a water medium containing a surfactant (emulsifier stabilizer). Because the emulsifier adsorbs on the surface of the emulsified asphalt particles, it reduces the interfacial tension between water and asphalt, allowing the asphalt particles to be dispersed in the surfactant-containing water medium (forming a stable dispersion in the water). Emulsified asphalt equipment produces an oil-in-water emulsion. The dispersion is brown, with asphalt as the dispersed phase and water as the continuous phase, and has good fluidity at room temperature.
    Precautions for Using Emulsified Asphalt Equipment
    1. Before spraying, the equipment must be checked for correct valve position. The hot asphalt added to the emulsified asphalt equipment must be operated within the temperature range of 160-180°C. The heating device can be used for long-distance transportation or long-term operation, but it cannot be used as an oil melting furnace.
    2. When using a burner to heat asphalt in an emulsified asphalt plant, the asphalt level must exceed the upper surface of the combustion chamber, otherwise the combustion chamber will burn out. The emulsified asphalt plant must not be overfilled. The oil filler cap must be tightened to prevent asphalt spillage during transport.
    4. When using the front control console, the switch should be set to front control. In this case, the rear control console can only control the nozzle raising and lowering.

    Improve the understanding of the importance of preventive maintenance
    We should further improve the understanding of the importance of preventive maintenance and raise preventive maintenance to the level of highway asset protection and road protection. At present, leaders at all levels and maintenance departments do not fully understand the significance of preventive maintenance of asphalt pavement. We should deepen our understanding of the important role of preventive maintenance and improve the strategic awareness, initiative and creativity of preventive maintenance. At the same time, the maintenance department should strengthen communication and exchanges with transportation authorities and financial management departments at all levels, so that departments at all levels understand the importance and necessity of preventive maintenance and create conditions for the implementation of preventive maintenance and funding sources. At the same time, it is very necessary to add preventive maintenance to the classification of maintenance projects, which will help the management of leaders at all levels and the implementation of preventive maintenance.
    Improve the decision-making and planning of preventive maintenance
    According to the decision-making and planning process, reasonably arrange the preventive maintenance of asphalt concrete pavement structure to ensure the safe and stable operation of highway projects throughout the life cycle, and reduce production costs while providing high-quality traffic services. Therefore, the key to preventive maintenance of asphalt concrete pavement structure lies in establishing a scientific decision-making and planning mechanism. The Ministry of Transport proposed in the “13th Five-Year Plan for Highway Maintenance Management Development” that the average annual mileage of preventive maintenance for expressways should not be less than 8%, and that for ordinary national and provincial roads should not be less than 5%. In the actual application process, local governments should also actively summarize experience and propose different preventive maintenance ratios based on the specific conditions of different regions.