Home » Application » Road Maintenance » Specific construction steps of slurry sealing layer

Specific construction steps of slurry sealing layer

The slurry seal truck is mainly used for preventive maintenance of municipal pavement. It can improve the quality of the seal, effectively improve the integrity and crack resistance of the seal, extend the service life, and the construction process is simple without adding too many construction links. It is a kind of road maintenance equipment that has become quite popular in recent years.

Rated 4.7/5 based on 395 customer reviews
Share:
Content

The slurry seal truck is mainly used for preventive maintenance of municipal pavement. It can improve the quality of the seal, effectively improve the integrity and crack resistance of the seal, extend the service life, and the construction process is simple without adding too many construction links. It is a kind of road maintenance equipment that has become quite popular in recent years.
(1) Construction preparation. The following measures are mainly taken: closing traffic and setting up safety helmets, signs, speed limit signs and other traffic signs. To deal with the disease on the original road surface and remove mud, dust, loose particles and other debris on the original road surface, high-pressure water cleaner can be used to clean it, but there should be no accumulation of water.
When the air temperature and ground temperature are high, water should be sprinkled on the original road in advance, and construction should be carried out immediately after the road surface is wet to delay the demulsification time of the mixture. Review the performance indicators of raw materials and use them only after passing the inspection. During storage, materials should be prepared and stacked in batches, and mixed stacking is not allowed to ensure reasonable gradation of the mixture.
(2) Stir the mixture. During construction, a sealing truck is used for on-site mixing. The sealing truck should have an automatic metering function to ensure that emulsified asphalt, water, mineral materials, fibers, etc. are mixed according to the designed ratio, and the slurry sealing paver should be measured and calibrated regularly.
In mixture design, reasonable determination of fiber dosage is key. The effect of the economic dosage of fiber and asphalt and the road performance should be comprehensively considered, and the construction workability should be considered. The wet wheel wear and load wheel method should be used to comprehensively determine. When the fiber dosage is too high, the workability will be weakened and construction will be inconvenient. When it is too low, the wear value increases, and the final fiber dosage should be determined reasonably. Generally, the fiber dosage is controlled at 2% to 3%, and the asphalt dosage is controlled at 10% to 13%.
During mixing, control the workability of the mixture. According to changes in on-site temperature, solid content of emulsified asphalt and moisture content of mineral materials, the mixture mix should be adjusted in time. The slurry mixture breaks emulsification quickly, and the consistency of the mixture during mixing must be controlled to ensure uniform mixing and ease of construction. The daily average temperature during the construction period should be greater than 10°C, and construction on rainy days is strictly prohibited. Ensure the workability of the slurry mixture and carry out construction.
(3) Mixed material paving. Determine the number of paving widths based on the road surface width and paving width, and start paving in the driving direction. When paving begins, the mixture flows into the paving trough. When there is 1/3 of the mixture in the paving trough, the paver starts.
Before construction, open the guide ruler of the sealing truck to guide the forward direction of the sealing truck and ensure that the sealing line is even and straight. The sealing vehicle should drive at a constant speed and the speed should be controlled at about 20m/min. The driving line should be straight and even to ensure consistent paving thickness. Any uneven thickness should be adjusted in time.
During the paving process, parking without reason is prohibited. When all the mixture in the mixing box and paving trough has been spread, it will stop moving forward and clean the paving trough in time to ensure that the paving trough is clean.
Set up dedicated personnel to find and deal with existing quality problems, and existing problems should be repaired and dealt with immediately. The smooth surface found should be manually treated with a broom or rake to improve the roughness of the sealant surface.
(4) Construction joints. Use the butt jointing method to process the joints of the two panels, so that all corners of the paving trough are pressed against the edge of the other panel. It should be ensured that there are no overlaps or gaps, and that the joints and lines are straight. For any overlaps that occur, the overlapping parts should be cleared and smoothed.
The butt joint method is also used for the transverse joints to ensure that the joints are at the same height and prevent the car from jumping. The slurry at the joints should be quickly cleaned with a broom during demulsification to prevent the formation of a continuous oil film. The bad parts of the joints must be manually treated, and the local scratches that appear must be manually eliminated by diagonal pulling.

Inquiry


    More Road Maintenance

    Cold-mix colored asphalt, this new type of colored asphalt pavement, is truly a great product! It’s not only anti-skid, noise-reducing, and anti-fogging, but also particularly environmentally friendly, significantly improving road surface smoothness. In comparison, hot-mix asphalt seems more traditional. So, what are the differences between them? Let’s take a look!
    Major Differences in Raw Materials
    First, the binder in cold-mix colored asphalt is a modified cold-mix binder, which is liquid under normal conditions. Hot-mix colored asphalt oil, on the other hand, is solid and only becomes liquid after heating. This determines the differences in their production processes and usage methods.
    Differences in Production Processes
    Modified cold-mix binder is liquid and can be directly mixed with cold aggregates. Hot-mix asphalt oil and aggregates, however, need to be heated to a certain temperature before mixing. This heating process requires specialized equipment and time!
    Major Differences in Construction Methods
    The construction of cold-mix colored asphalt is not limited by temperature; it can be mixed, spread, and leveled on-site, and finally polished with a grinder. Hot-mix asphalt construction is limited by temperature and time, requiring compaction with pavers and rollers. This process demands a professional team!
    Cure Time Differs Significantly
    Cold-mix asphalt pavements typically require only 1-3 hours of curing time, after which they can be opened to traffic. Hot-mix asphalt pavements, however, require 24 hours of curing time, and traffic should be avoided for at least one day. Therefore, if you are in a hurry, cold-mix asphalt may be more suitable!
    Service Life Differs Significantly
    Cold-mix asphalt pavements generally last 1-3 years. Hot-mix colored asphalt, due to the addition of colorants, will fade after six months. Therefore, if you prioritize aesthetics and durability, hot-mix asphalt may be more suitable.
    In summary, both cold-mix and hot-mix asphalt have their advantages and disadvantages; the choice depends on your specific needs and environmental conditions. Hopefully, this article has helped you better understand the differences between these two types of asphalt!

    Fine-grained asphalt road is a type of road surface constructed using fine-grained asphalt mixtures.
    I. Material Composition
    Asphalt Binder: Typically, road petroleum asphalt or modified asphalt conforming to relevant standards is selected. For general urban roads and highways, No. 70 or No. 90 road petroleum asphalt is commonly used; in some special sections, such as heavy-duty traffic roads or roads in high-temperature areas, modified asphalt may be used to improve pavement performance.
    The quality of the asphalt directly affects the pavement’s durability, aging resistance, and crack resistance. High-quality asphalt should have appropriate viscosity, softening point, and ductility, maintaining good performance under different climatic conditions.
    Fine Aggregate: Generally, natural sand, manufactured sand, or stone chips are used. The particle shape, gradation, and mud content of the fine aggregate have a significant impact on the performance of the asphalt mixture.
    The particle shape should be as close to cubic as possible to improve the stability and density of the mixture. The gradation should meet design requirements. A reasonable gradation allows fine aggregates to form a good interlocking structure in the mixture, improving pavement strength and durability. The mud content should be strictly controlled within the specified range; excessive mud content will reduce the adhesion between asphalt and aggregates, affecting pavement quality.
    Coarse Aggregate: Commonly used coarse aggregates include crushed stone and crushed gravel. The strength, hardness, and abrasion resistance of coarse aggregates are key indicators and should meet certain technical requirements to ensure the pavement can withstand vehicle loads and wear during use.
    Its particle size is generally above 4.75mm, playing a skeletal supporting role in the asphalt mixture. A reasonable coarse aggregate gradation can increase pavement stability and load-bearing capacity.

    I. What is a Synchronous Chip Seal Truck?
    This engineering vehicle, resembling a Transformer, is actually a “grout sealer” for road construction. It can simultaneously complete two key processes while in motion: spraying emulsified asphalt and evenly spreading chipped aggregate. Compared to traditional step-by-step construction, efficiency is increased by approximately 40%, and the adhesion effect is more ideal. Currently, the mainstream models can be divided into two types based on chassis structure: self-propelled and towed.
    II. Practical Comparison of Two Vehicle Types
    Self-propelled: Self-powered, highly maneuverable, suitable for urban roads and small-scale projects; turning radius is typically within 8 meters.
    Trailer-mounted: Requires a tractor unit, but has a larger loading capacity; the crushed stone bin can reach 15 cubic meters, designed specifically for large projects such as highways.
    Hybrid: An emerging modular design that allows for quick replacement of asphalt tanks or crushed stone bins according to project needs.
    III. The New Trend of Intelligentization
    Modern vehicles are transforming into ‘thinking’ construction robots:
    Laser ranging systems automatically adjust spray volume
    BeiDou positioning achieves centimeter-level path tracking
    Touchscreen control replaces traditional mechanical joysticks
    Real-time cloud-based analysis of construction data
    These upgrades reduce material waste per square meter by approximately 12%, while improving construction accuracy by 30%.

    Slurry seal is a common pavement surface treatment method that uses special slurry materials and construction techniques to maintain and repair pavements. Its advantages include cost-effectiveness, environmental friendliness, and improved pavement performance, making it widely used in pavement engineering.
    1. Overview of Slurry Seal Treatment
    Slurry seal is a pavement surface treatment technique that uses special slurry materials. This treatment technique involves laying a layer of slurry material on the pavement surface to achieve pavement maintenance and repair. Slurry seal offers advantages such as cost-effectiveness, environmental friendliness, and ease of construction, making it widely used in pavement engineering.
    2. Characteristics of Slurry Seal Treatment
    1. Cost-Effectiveness: Compared to traditional pavement maintenance methods, slurry seal is less expensive and can effectively reduce maintenance costs.
    2. Environmental friendliness: Slurry seal uses primarily environmentally friendly materials, resulting in minimal environmental impact and meeting the requirements of green development.
    3. Ease of Construction: Slurry seal offers a simple construction process and a short construction period, quickly restoring pavement performance.
    III. Slurry Seal Treatment Process
    1. Road Cleaning: Before construction, the road surface must be cleaned to ensure it is clean and free of debris.
    2. Slurry Material Laying: The slurry material is laid on the road surface, ensuring it is evenly applied and without any gaps.
    3. Compaction: After the slurry material is laid, it is compacted using a roller to ensure it is firmly bonded to the road surface.
    IV. Application and Benefits of Slurry Seal Treatment
    Slurry seal treatment is widely used in practical projects, and its benefits are primarily reflected in the following aspects:
    1. Improving Pavement Performance: Slurry seal treatment can effectively enhance pavement performance, such as skid resistance, wear resistance, and water resistance, improving pavement performance.
    2. Extending Pavement Life: Slurry seal treatment effectively protects the pavement, delaying aging and damage, and extending its service life.
    3. Improving Pavement Aesthetics: Slurry seal treatment creates a smooth and aesthetically pleasing surface, enhancing the overall appearance of the pavement.
    In summary, slurry seal, as an economical and environmentally friendly pavement surface treatment method, has broad application prospects in pavement engineering. With the continuous advancement of technology and the continuous upgrading of materials, slurry seal will play an even greater role in the field of pavement maintenance.

    I. Causes of Asphalt Pump Oil Pump Not Drawing Oil
    The following are possible causes of an asphalt pump oil pump not drawing oil:
    1. Pump Malfunction: Damaged gears, poor sealing, worn bearings, or loose drive gears can all cause the pump to stop operating or operate poorly.
    2. Oil Circuit Blockage: Blockage in the oil circuit obstructs oil flow, preventing smooth entry and exit from the pump, resulting in the pump not operating or operating poorly.
    3. Air Leakage at the Pump Inlet: Air leakage at the asphalt pump inlet can also cause the pump to not draw oil. Causes of inlet air leakage may include aging seals, worn sealing surfaces, or misaligned sealing surfaces.
    II. Solutions for Asphalt Pump Oil Pump Not Drawing Oil
    To address the above problems, we can take the following steps:
    1. Check the Pump: Inspect the pump gears, bearings, seals, and other components to ensure they are functioning properly. Check that the drive gears are properly engaged with the bearings.
    2. Clean the Oil Circuit: Clean the oil circuit, including the pump inlet, outlet, air inlet, and oil tank, to ensure the oil circuit is unobstructed. 3. Repair or replace faulty components: Depending on the specific situation, repair or replace faulty components such as oil pump gears, seals, and reinforce bearing supports.
    In general, there can be various reasons why an asphalt pump might not produce oil, requiring specific analysis based on the specific circumstances to find an effective solution. When using an asphalt pump, regular inspection and maintenance are necessary to ensure the equipment functions properly and improve work efficiency and quality.

    The fiber-reinforced synchronous sealing vehicle is a special vehicle used for road construction and maintenance, mainly for processes such as gravel sealing. This vehicle plays a vital role in road construction and maintenance, helping to ensure the flatness and durability of the road surface and improve the service life of the road.
    First, the fiber-reinforced synchronous sealing vehicle adopts advanced synchronous sealing technology, which can accurately control the spraying and distribution of gravel to ensure the uniformity and quality of the road sealing layer. This precise construction method can effectively improve the flatness and pressure resistance of the road surface, reduce the possibility of road damage and breakage, and extend the service life of the road.
    Secondly, the use of fiber-reinforced synchronous sealing vehicles can improve the efficiency and quality of road construction and maintenance. Through the automated construction process, quality problems caused by human errors and irregular operations can be reduced, and the consistency and stability of construction can be improved. This not only saves manpower and time costs, but also improves the overall efficiency of road construction and maintenance.
    In addition, the fiber-reinforced synchronous sealing vehicle can also reduce the impact of the construction site on the environment. The use of advanced spraying technology and material recovery devices can reduce the waste of gravel and materials, reduce the interference and pollution of construction to the surrounding environment, and conform to the concept of sustainable development.
    In general, fiber-reinforced synchronous sealing vehicles are of great significance in road construction and maintenance. They not only improve the service life and quality of roads, but also improve construction efficiency and reduce the impact on the environment. With the continuous advancement of science and technology and the improvement of engineering technology, it is believed that fiber-reinforced synchronous sealing vehicles will play a more important role in future road construction and maintenance, and contribute more to the construction and maintenance of transportation infrastructure.

    The advantages of Sinoroader bitumen decanter equipment over similar domestic equipment are reflected in the following points:
    1. The equipment produces 8-10t/hour, with an automatic telescopic sealed container structure. It uses an electric hoist to lift the asphalt barrel at the inlet guide tube. Start to control the hydraulic cart forward button, which will promote the barrel push (push and slide into the barrel). It is a 1300mm hydraulic cylinder with a 7.5-ton top thrust. The device has a beautiful appearance, reasonable layout, compactness, stable performance, and is suitable for production under various industrial and mining conditions.
    2. Fast barrel removal: According to the principle of layered heating, it adopts four-layer thermal oil heating technology, a single inlet and outlet, and high thermal efficiency of heating; at the same time, it uses the waste heat of combustion gas for two heatings and efficient use of energy; the barrel body uses high-quality rock wool insulation material.
    3. Good environmental protection: closed structure, no pollution.
    4. No barrel hanging: The upper part of the asphalt barrel is hot, and each is directly affected by the thermal oil heating pipe. The barrel wall directly receives the heat dissipation of the heating coil, and the barrel is clean and fast, which will not cause waste of asphalt barrel hanging.
    5. Strong adaptability: Suitable for imported and domestic barrels, and the deformation of asphalt barrels will not affect production.
    6. Good dehydration: Use a large-displacement asphalt pump for internal circulation, stirring, water vapor overflows, and is naturally discharged from the exhaust port. After dehydration, asphalt can be directly used to produce asphalt mixture or used as matrix asphalt.
    7. Automatic slag removal: This set of equipment has an automatic slag removal function. The filter device sets the asphalt circulation pipeline through the filter, which can automatically remove the barreled asphalt slag.
    8. Safe and reliable: The equipment adopts an automatic control system, an automatic ignition burner import, can automatically control the temperature according to the temperature, and is equipped with corresponding monitoring instruments.
    9. Convenient relocation: The whole machine is assembled with large components, which is easy to move and quick to assemble.

    Emulsified asphalt equipment is a widely used asphalt equipment. Now its ultra-high performance has been widely praised by users. However, we must first ensure the safe use of emulsified asphalt equipment to fully demonstrate its performance; modified asphalt equipment is an asphalt binder made by adding rubber, resin, high molecular polymer, ground rubber powder or other fillers and other admixtures (modifiers), or taking measures such as mild oxidation of asphalt to improve the performance of asphalt or asphalt mixture; So how much do you know about the safe use and operation of modified asphalt equipment? Today, the editor will tell you;
    Placement: The modified asphalt equipment should be placed on a flat place, and the front axle wheel should be fixed with sleepers and the tires should be dangling to ensure the stability of the machine during work.
    Regularly inspect whether the mixer blades are deformed and whether the screws are loose.
    Inspect whether the running direction of the mixing barrel is consistent with the arrow; if not, please replace the positive and negative poles of the wiring.
    Before powering on, you should inspect and test run the empty vehicle, check for leakage, and check the idling of the mixing barrel. The normal speed is about 3 times faster when the empty vehicle is full. If the speed is wrong, you should stop the machine and check the asphalt tank.
    Note: After the asphalt material is mixed, it is best to stop the machine for one hour, clean the drain material in the mixing barrel, pour in clean water, and clean the mortar. Then drain the water. Remember that there should be no water accumulation in the barrel to prevent the formula from changing, and the blades are prone to rust. During use, everyone should pay attention to these small links to avoid unnecessary losses to their work.