The Role of Penetrator and Tack Coat in Asphalt Pavement Construction

Preventive pavement maintenance is a periodic mandatory maintenance measure, which is taken to restore the pavement surface service function when the pavement structure strength is sufficient and only the surface function is attenuated. New preventive maintenance technologies such as super-viscous fiber-added low-noise micro-surfacing and synchronous gravel seal have been widely used on the main lines of national highways, and the construction effect has been widely praised by customers.
Super-viscous fiber-added low-noise micro-surfacing starts with the gradation of micro-surfacing and the main material modified emulsified asphalt. By reducing the structural depth of the micro-surfacing and changing the distribution state of the coarse and fine materials on the surface of the micro-surfacing, the driving noise is reduced, while ensuring its anti-skid performance, effectively improving its adhesion, waterproofness, durability and crack resistance, and can solve the defects of easy detachment, excessive noise and reflective cracks of ordinary micro-surfacing.

As technology becomes more and more advanced, we use more and more equipment in our lives, and the functions are also very complete. Synchronous crushed stone seal is also a product used in many places. After continuous improvement and development, it has many functions. Next, we will introduce to you the problem of preventive maintenance of synchronous crushed stone seal? If you want to know, you can read it together.

There are many ways to heat bitumen, including using fire source heating, electric heating, steam heating, hot water heating and indirect heating. Fire source heating generates heat by burning fuel to heat the bitumen to a molten state. Electric heating converts electrical energy into thermal energy through electric heating elements to heat the bitumen to a molten state. Steam heating transfers heat to bitumen through steam, heating the bitumen to a molten state. Hot water heating transfers heat to the bitumen through hot water, heating the bitumen to a molten state. Indirect heating transfers heat to the heating medium, which then transfers the heat to the bitumen to heat the bitumen to a molten state.

In the application, the asphalt spreader has intelligent asphalt spreading rate and low investment, low power consumption, low cost, high thermal efficiency. The asphalt spreader can reach the temperature required for construction in a short time. It is easy to use and move. It can be operated by one person. A set of electric heaters is a bit expensive. In the production process of the asphalt spreader, water, as a production material, needs to be heated from room temperature to about 55°C. The evaporation heat of the asphalt spreader is transferred to the drainage. It is found that after the emulsified asphalt is produced for 5 tons, the asphalt spreader is accompanied by a significant increase in the temperature of the cooling circulating water. The production water uses cooling circulating water, and the water basically does not need to be heated. It can save 1/2 of the fuel simply from the energy.

Asphalt pavements may sink during use due to various factors. To ensure road safety and smooth traffic, timely repair measures are necessary. Below, we will detail several common asphalt pavement subsidence repair methods.
1. Localized Filling Repair
Localized filling repair is suitable for pavements with relatively minor subsidence. First, the scope and depth of the subsidence must be determined, and debris and damaged asphalt layers within the subsidence area must be cleared. Next, hot asphalt mix or cold patch material is used to fill the gap, ensuring that the fill material adheres tightly to the original pavement surface. Finally, the filled area is compacted to achieve the same smoothness as the original surface.
2. Hot Regeneration Repair
Hot regeneration repair is a highly effective method for repairing asphalt pavement subsidence. It utilizes specialized hot regeneration repair equipment to heat and soften the asphalt layer in the subsidence area, then adds a new asphalt mix, mixes, and spreads it. This method fully utilizes the original asphalt material, reduces resource waste, and improves repair quality. 3. Cold Recycling Repair Method
Cold recycling repair methods are suitable for situations where hot recycling repairs are not feasible, such as limited construction site conditions or emergency repairs. This method uses specialized cold recycling repair materials to quickly fill and compact the subsidence area. While cold recycling repair methods are faster, the repair quality may be slightly inferior to hot recycling repair methods. Therefore, the choice of repair method requires careful consideration based on the specific situation.
In general, asphalt pavement subsidence can be repaired using methods such as local filling, hot recycling repair, and cold recycling repair. Each method has its advantages and disadvantages, and the choice should be based on factors such as the degree of subsidence, construction site conditions, and repair requirements. Through appropriate repair measures, the smoothness and performance of the asphalt pavement can be restored, ensuring road safety and smooth traffic.

Fillers used in emulsion bitumen equipment are generally divided into two types: chemically active and non-chemically active. In the production of emulsion bitumen equipment, it can improve the stability of the slurry mixture, speed up or slow down the demulsification speed, and improve the strength of the sealing layer. When adding chemically active fillers, the reaction and compatibility of the fillers with mineral materials and modified emulsion bitumen should be fully considered.

Asphalt sealant is a material specially used for road crack repair. The following is a detailed introduction to asphalt sealant:
1. Definition and composition
Asphalt sealant is a road repair material made of asphalt or modified asphalt as the base material, with a certain amount of additives and fillers added, and processed by special technology. It usually has a black or dark brown appearance and is in a solid or semi-solid form.
2. Main characteristics
High adhesion: Asphalt sealant can firmly bond to the crack wall of the road surface to form a tight sealing layer to prevent moisture and other harmful substances from invading the road surface structure.
High elasticity: It has a certain elastic recovery ability and can adapt to the expansion and contraction changes of the road surface to prevent further expansion of cracks.
Weather resistance: After special process treatment, it has good weather resistance and can maintain its stable performance for a long time.
Convenient construction: The construction operation is simple and fast, without complex construction machinery, which reduces the construction cost.
3. Scope of application
Asphalt sealant is widely used in crack repair of various asphalt pavements, including highways, urban roads, airport runways, etc. At the same time, it can also be used for the maintenance and repair of asphalt surfaces such as bridges, tunnels, and parking lots.

During the use of emulsified bitumen equipments, if maintenance is not paid attention to, the cycle will be short, and problems will often occur during use. Only by doing a good job of maintenance can the operation efficiency of the equipment be improved. For example, during maintenance, the following points must be grasped.
It is necessary to regularly check the wear condition of the internal structural components of the mechanical equipment, such as the core feed pipe, the rough jaw plate on the impeller, the cone cap, the wear level of the jaw plate, the rain shield on the circle, and the wear condition. If the wear is more serious, it is necessary to replace or repair it in time. When replacing, it is also necessary to pay attention to the model and specifications, and replace it according to the original components as a reference.

We need to prepare a lot of work when using modified asphalt equipment. What kind of work do we need to prepare? Next, let me briefly introduce the relevant knowledge points.
1. Heat transfer oil heats and insulates the modified asphalt equipment and nozzle. After spraying, the asphalt pump and nozzle do not need to be cleaned with diesel. Use high-pressure air to press the asphalt in the pipeline and spray pipe back to the tank, and then blow the nozzle; use heat transfer oil to keep warm, so that the pipeline and nozzle are smooth and unobstructed. 2. Various asphalts can be spread: high-viscosity asphalt, hot asphalt, emulsified asphalt, etc.; the spreading width can be freely adjusted, each nozzle can be controlled separately, and the maximum spraying width is up to 6m. Flexible handheld spray guns can be used to spray asphalt on corners. 3. Excellent thermal insulation performance, average cooling ≤1-2℃/h. 4. Convenient loading and unloading function. In addition to filling asphalt from the asphalt tank port, hot asphalt can be sucked out by itself, and external asphalt can also be pumped and transferred. 5. The modified asphalt equipment is evenly spread, and the nozzle design can be used for triple overlapping spraying.
The above are the relevant knowledge points of modified asphalt equipment. I hope the above content can be helpful to everyone. Thank you for your viewing and support. More information will be sorted out for you later. Please pay attention to our website updates.

There are certain standards for the composition and mix ratio of micro-surfacing, and a wide range of materials are used, including polymer-modified emulsified asphalt, various aggregates, cement, water, additives, etc. Raw material quality has a significant impact on microsurfacing performance, so understanding the performance of each component and the key factors that influence its performance is critical to ensuring the quality of your microsurfacing mix.

▲ Technology Definition and Function
Seal seal technology improves waterproof and anti-skid properties by applying protective materials to the pavement, reducing maintenance costs and extending its service life. As a key highway maintenance method, seal seal technology aims to create a new protective layer by applying other materials to the pavement. This technology not only effectively improves the pavement’s waterproof and anti-skid properties, but also significantly reduces maintenance costs. It not only addresses pavement problems and extends its service life, but also improves highway efficiency.
▲ Development and Application
Seal seal technology is widely used internationally, and emulsified asphalt slurry seal has gained recognition both domestically and internationally, with the technology gradually maturing. Seal seal technology has been widely used internationally, and with my country’s increasing emphasis on highway maintenance, this technology has gradually been introduced to China. Currently, the main seal seal technologies used in my country include emulsified asphalt slurry seal, synchronous chip seal, and Cape seal. Among them, emulsified asphalt slurry seal technology has attracted considerable attention due to its widespread global adoption. First applied to pavements in Germany in the 1920s, this technology has undergone continuous development and improvement, and has now gained widespread application in my country.

1 Common diseases of asphalt pavement
There are nine phenomena of early damage to asphalt pavement: rutting, cracks, and potholes. These diseases are the most common and serious, and are one of the common quality problems of highway projects.
1.1 Rutting
Rutting refers to the longitudinal strip grooves on the road surface along the wheel tracks, with a depth of more than 1.5cm. Rutting is a strip groove formed by the accumulation of permanent deformation of the road surface under the repeated action of vehicle load. Rutting reduces the smoothness of the road surface. When the rutting reaches a certain depth, due to the accumulation of water in the rutting, it is easy for cars to slide and cause traffic accidents. The main reasons for rutting are unreasonable design and serious overloading of vehicles.
1.2 Cracks
There are three main forms of cracks: longitudinal cracks, transverse cracks and mesh cracks. When cracks occur in asphalt pavement, water seepage occurs, which harms the surface layer and base layer.
1.3 Potholes
Potholes are common early diseases of asphalt pavement, which refer to the road surface being damaged into potholes with a depth of more than 2cm and an area of ??more than 0.04㎡. The main reason for the formation of potholes is that the oil used in vehicle repair or motor vehicles seeps into the road surface, polluting the asphalt mixture and causing it to loosen. The pits are gradually formed by driving and rolling.

Emulsified asphalt equipment is an indispensable equipment in road construction and one of the basic equipment for waterproof coatings. What are the components of emulsified asphalt equipment? Today, we will explain the various parts of emulsified asphalt equipment in detail.
Required parts
Asphalt pump: a device for supplying asphalt to the colloid mill.
Emulsion pump: a device for supplying emulsion to the colloid mill.
Colloid mill: a device for mixing, homogenizing and emulsifying asphalt and emulsion.
Control system: a device for controlling the flow of asphalt and emulsion, and the start and stop of various pumps.
Emulsion blending: a device for mixing water, emulsifiers and other additives.
Water heating part: a device for heating water.

Modified asphalt equipment is a widely used asphalt equipment. Now its ultra-high performance has been widely praised by users. However, we must first ensure the safe use of modified asphalt equipment in order to fully demonstrate its performance. So how much do you know about the safe use and operation of modified asphalt equipment? Today, Gaoyuan Road Construction will explain it in detail:
1. Placement: The modified asphalt equipment should be placed on a flat place, and the front axle wheel should be fixed with sleepers and the tires should be suspended to ensure that the machine does not move around during operation.
2. Check regularly whether the mixer blades are deformed and whether the screws are loose.
3. Check whether the running direction of the mixing barrel is consistent with the arrow. If not, please replace the positive and negative poles of the wiring.
4. Before powering on, check for empty vehicle trial operation, check for leakage, and check the idling of the mixing barrel. The normal speed is about 3 times faster when the empty vehicle is full. If the speed is wrong, you should stop and check.
5. If the machine is stopped for more than one hour after the asphalt mixing is completed, clean the mixing barrel, pour in clean water, and clean the mortar. Then drain the water. Remember that there should be no water accumulation in the barrel to prevent the formula from changing and even rusting of the pages and other links.

Highway preventive maintenance construction methods and application scenarios are key measures to ensure the long-term performance of highways and extend their service life. The following are common construction methods and their application scenarios:
1. Micro-surfacing
Construction method: Mix emulsified asphalt, aggregate, filler, etc. and spread them on the road surface to form a thin layer of protection.
Application scenario: Suitable for roads with slight cracks and slight rutting, which can effectively prevent water and slip and delay aging.
2. Slurry seal
Construction method: Spread with emulsified asphalt, aggregate and other mixtures to form a thicker protective layer.
Application scenario: Suitable for moderate cracks and rutting, with significant waterproof and anti-slip effects, and often used on roads with heavy traffic.
3. Mist seal
Construction method: Spray emulsified asphalt or regeneration agent to penetrate the road surface and restore the asphalt performance.
Application scenario: Suitable for aging and slightly cracked roads, which can effectively seal small cracks and delay further damage.
4. Chip seal
Construction method: first spray asphalt, then cover with gravel, and roll to form a protective layer.
Application scenario: suitable for moderately damaged roads, with good waterproof and anti-skid effects, often used in rural or low-traffic roads.
5. Thin layer overlay
Construction method: lay a thin layer of hot-mixed asphalt mixture to form a new pavement layer.
Application scenario: suitable for moderate cracks and rutting, which can significantly improve the smoothness and anti-skid performance of the road surface.
6. Crack sealing
Construction method: use asphalt or rubber materials to fill cracks to prevent water penetration.
Application scenario: suitable for roads with obvious cracks, which can effectively prevent crack expansion and water intrusion.
7. Pavement regeneration
Construction method: reuse old pavement materials through cold regeneration or hot regeneration technology.
Application scenario: suitable for roads with large-scale damage, which can save materials and extend service life.
8. Local repair
Construction method: repair the local damaged area to restore the smoothness of the road surface.
Application scenarios: Suitable for local potholes, cracks, etc., and can quickly restore the function of the road surface.
9. Anti-skid treatment
Construction method: Improve the friction coefficient of the road surface by grooving or laying an anti-skid layer.
Application scenarios: Suitable for slippery sections, such as curves and ramps, which can significantly improve driving safety.
10. Drainage treatment
Construction method: Improve drainage facilities, such as adding drainage ditches and permeable pavements.
Application scenarios: Suitable for sections with serious water accumulation, which can effectively prevent water damage and extend the life of the road surface.
Summary
There are various methods for highway preventive maintenance construction, and the selection should be based on comprehensive considerations of factors such as the degree of road damage, traffic volume, and climate. Reasonable preventive maintenance can not only extend the life of the road, but also improve driving safety and comfort.

1. When operating an asphalt spreading truck, first check whether the machinery, spreading devices, protective and fire prevention equipment are complete and effective.
2. It is strictly prohibited to use non-specified fuel as the fuel for the heating system. The fuel is not allowed to overflow outside the tank. Generally, the oil level should be 20-30cm lower than the upper end of the overflow pipe.

Asphalt spreading truck is a kind of black ground construction machinery. It is an important equipment in the logistics construction of roads, municipal roads, airports and ports. This equipment is mainly used to spray different types of asphalt on the ground to meet the construction requirements of different levels of ground oil permeable layer, sticky layer, left and right permeable layer, fog permeable layer, etc.

I believe that many people already know about synchronous gravel sealing. But when asked under what circumstances synchronous gravel sealing is suitable, many people cannot tell.
Under what circumstances is synchronous gravel sealing more suitable? According to the technical specifications for the construction of simultaneous gravel sealing, simultaneous gravel sealing can be used for the following disease types:

Whether it is the application of modified asphalt equipment or the application of other equipment, if you want to extend its service life, you need to do daily maintenance work. In order to better help everyone, we have modified asphalt The maintenance methods that can be adopted when using the equipment are introduced as follows:

Improve the reliability of SBS bitumen emulsion plants: Once you have an established maintenance, it will help to identify problems. This will allow the maintenance plan and time to be carried out at your convenience. Regular maintenance will increase the normal operation time of SBS bitumen emulsification equipment, and it can be used when necessary. Low cost of operation: Imagine an SBS bitumen emulsification plant breaks down during a project. With a protective maintenance plan, such things happen less often because you have taken good care of the SBS bitumen emulsification plant.
If the SBS bitumen emulsification plant wants to maintain normal operation, then in the production process. All stages need to be maintained normal, among which the normality of the circuit system is an important aspect to ensure its smooth operation. Imagine that if there is a problem with the circuit during the on-site operation, it may affect the development of the entire project.
For users, of course, they don’t expect this to happen, so if the SBS bitumen emulsification plant is in the work of using the SBS bitumen emulsification equipment, if there is a circuit problem, it is necessary to take appropriate measures to solve it in time. The following article will give a detailed description of this problem, and the following SBS bitumen emulsification plant can be of benefit to everyone.

In addition to being used according to regulations, modified bitumen equipment should also be maintained regularly in order to effectively extend the service life of modified bitumen equipment. The delivery pump of modified bitumen equipment, as well as its motor and reducer, need to be maintained in accordance with the specifications of the instructions. If the modified bitumen equipment is parked for a long time, the liquid in the tank and pipeline needs to be drained, and each moving component also needs to be filled with grease. The dust in the control box of the modified bitumen equipment needs to be cleaned once every six months. A dust blower can be used to remove dust to prevent dust from entering the machine and damaging parts. The micro powder machine needs to add unsalted butter once for every 100 tons of emulsified bitumen produced.

The fine surface is made of stone with a single particle size, which has high wear resistance and anti-slip properties. The construction of the fine surface adopts mechanized construction, which requires less manual labor and has the characteristics of fast construction speed, anti-skid and noise reduction.
The special bonding material for fine surfaces produced by Sinoroader Group has the characteristics of good bonding performance and good durability. The specific construction process is roughly as follows:

With reliable performance and stable benchmark quality, Sinoroader slurry sealer is favored by customers and was once in short supply. Sinoroader slurry sealer uses emulsified asphalt, which can reduce the sensitivity of construction temperature and effectively extend the construction time. Sinoroader slurry sealer has fast molding, improves construction speed, shortens road construction time, and reduces the manpower and material resources required for construction. In addition, in terms of energy saving and consumption reduction, Sinoroader slurry sealer can be constructed at room temperature, achieving “0 release” of harmful gases, reducing air pollution, and is very green and environmentally friendly.

Asphalt mixing plant is one of the main equipment for producing asphalt concrete. It can mix asphalt, gravel, cement and other materials together in a certain proportion to obtain the products required for highway construction. In order to ensure its operating effect, the asphalt mixing station also needs to be powered on for trial operation before it is officially put into work.

Technical features of fiber sealing equipment:
1. Zero starting strong injection technology
With more than ten years of manufacturing history of asphalt spreading trucks and asphalt gravel synchronous sealing trucks, the zero-start strong spraying technology has been accumulated for many years. The combination of time-reliable hydraulic transmission components and Meitong’s control system can make the equipment instantly start from zero. Spraying starts in line, stable and reliable.
2. Duplex sealing structure
The sealing process of this equipment is a three-layer simultaneous and continuous construction process of one layer of asphalt + one layer of fiber + one layer of asphalt, forming a layer of interactive dense network winding structure, which fully meets the user’s construction requirements.

Is the performance of Sinoroader’s fully automatic emulsified asphalt production equipment stable and unstable? To be honest, whether the performance of a product is stable or not can only be known through practice, right?
Chairman Mao, the great leader of China, once said, “Without practice, there is no right to speak.” Yes, people who have never used it naturally have no right to speak. Now the editor will talk about the fully automatic emulsified asphalt production equipment that I am using!

Asphalt melting equipment is a mechanical equipment specially used to heat and melt asphalt. Our company’s products have been widely recognized and applied in the market.
Our main production process is: transporting the high-temperature oil and gas generated after high-temperature cracking of raw materials (such as petroleum) in the combustion chamber to high-speed rotating heat-conducting oil tankers for heat transfer, melting, cooling and other processes, and finally obtaining the required finished materials or Semi-finished materials. The advantage is that it can make the best use of raw materials and reduce energy consumption; at the same time, it can also customize products of different specifications according to different needs to meet the different requirements of customers. In addition, we provide after-sales service and technical support to protect the interests and safety of our customers.

In the field of road construction, the technical adaptability of emulsified asphalt production equipment directly affects the efficiency of the project. This article analyzes the technical path for efficient production from three dimensions: equipment selection, core components, and cross-industry technology migration.
I. Equipment type and technical adaptability
Mainstream equipment is divided into mobile and fixed types. The ZMLR6000 equipment adopts a 304 stainless steel tank and a thermal oil heating system. The ±0.5% ratio accuracy meets the fineness requirements of high-grade roads ≤5μm, which is suitable for field operations. The YK6 unit realizes dual-mode heating through the RH6 colloid mill, heats to 100℃ within 45 minutes, supports continuous production of 20%-70% solid content, and has a daily production capacity of 120 tons, which is more suitable for small and medium-sized projects.
II. Core component technology breakthroughs
1. High-speed shear system: The German imported colloid mill adopts a stepped internal tooth structure with a rotation speed of 10,000rpm. The 0.05mm shear gap ensures that the asphalt particles are refined to 1-5μm, and the emulsion stability is improved by 30%.
2. Temperature control and energy-saving design: The waste heat recovery system reduces energy consumption by 30%, the 10㎡ heat exchanger achieves closed-loop energy conservation, and the ±0.5℃ temperature control accuracy can simulate the long-term aging process of asphalt.
3. Intelligent control system: The Internet of Things module supports remote early warning, and the SCADA system integrates 32 temperature sensors. The temperature difference is monitored in real time through dynamic thermal imaging, and the solid content deviation is controlled within ±1%.

In order to better play the role of slurry seal vehicles, this article explains the matters that should be noted from the aspects of the scope of application, type and material selection, construction technology, common diseases, etc. of slurry seal vehicles.
The slurry seal vehicle is thin in thickness and mainly plays the role of waterproofing, anti-skid, wear-resistant and improving the appearance of the road surface. In the pavement structure system, it can only serve as a surface protection layer and wear layer, but not a load-bearing structure. It is widely used in the construction and maintenance of highways. Practice has proved that the slurry seal can also play an important role by reasonably selecting the thickness and type of the slurry seal and strictly controlling the construction technology and quality.
(1). The scope of application of slurry seal vehicles includes the following aspects:
1. When the pavement damage index of expressways and first-class highways is evaluated as medium and below, or the pavement damage index of second-class and below highways is evaluated as secondary and below, when medium repair and overlay measures should be taken, slurry seal can be selected.
2. When the pavement driving quality index of expressways and first-class highways is evaluated as medium or below, or the pavement driving quality index of second-class and below highways is evaluated as second or below, medium repair and overlay measures should be taken to improve its flatness, and slurry seal can be selected.
3. For sections of expressways and first-class highways with insufficient anti-skid capacity (SFC<40), or sections of second-class and below highways with insufficient anti-skid capacity (SFC<33.5), measures such as adding overlays should be taken to provide anti-skid capacity of the road surface. 4. Anti-skid layer and waterproof protective layer used for third- and fourth-class highways to improve the appearance of the road surface.

Fog seal is an asphalt pavement maintenance construction method.
When the asphalt pavement has increased water permeability, loss of fine aggregate, cracks, pitting, etc., a fog seal layer can be used for pavement repair. The bonding material of the fog seal layer is fluid, can repair cracks and gaps, and can heal cracks below 0.3. After construction, the oil content of the road surface is increased, the anti-sticking aggregate is loosened, and it can play a waterproof role.
Before construction, the original road surface should be surveyed and analyzed to determine the construction bonding materials and spray volume.
So what precautions should be taken during construction?