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How to check whether the bitumen emulsion equipment meets the standards?

With the continuous improvement of science and technology in my country, the application and popularization of bitumen emulsion equipment are also increasing. So how to check whether the configuration meets the standards? Only products that meet the standards can bring us benefits. We must pay attention to this issue. Next, please have a detailed understanding with our factory staff:
1. First of all, we need to check the modified emulsifier. If the gap between the bitumen emulsion colloid mill of the emulsifier will become larger during operation, we need to adjust it before continuous production;
2. Analyze the problem of the modifier. Under normal circumstances, we need to check whether the amount of modifier added is accurate. The time of addition should also adjust the pH value according to the difference in water quality used. This work needs to be operated by technical personnel;
3. Another major reason is caused by the problem of the bitumen emulsion configuration itself. When producing bitumen emulsion, it is necessary to check in advance whether the bitumen material used meets the quality standards.

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With the continuous improvement of science and technology in my country, the application and popularization of bitumen emulsion equipment are also increasing. So how to check whether the configuration meets the standards? Only products that meet the standards can bring us benefits. We must pay attention to this issue. Next, please have a detailed understanding with our factory staff:
1. First of all, we need to check the modified emulsifier. If the gap between the bitumen emulsion colloid mill of the emulsifier will become larger during operation, we need to adjust it before continuous production;
2. Analyze the problem of the modifier. Under normal circumstances, we need to check whether the amount of modifier added is accurate. The time of addition should also adjust the pH value according to the difference in water quality used. This work needs to be operated by technical personnel;
3. Another major reason is caused by the problem of the bitumen emulsion configuration itself. When producing bitumen emulsion, it is necessary to check in advance whether the bitumen material used meets the quality standards.

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    Emulsified asphalt equipment is a widely used asphalt equipment. Now its ultra-high performance has been widely praised by users. However, we must first ensure the safe use of emulsified asphalt equipment to fully demonstrate its performance; modified asphalt equipment is an asphalt binder made by adding rubber, resin, high molecular polymer, ground rubber powder or other fillers and other admixtures (modifiers), or taking measures such as mild oxidation of asphalt to improve the performance of asphalt or asphalt mixture; So how much do you know about the safe use and operation of modified asphalt equipment? Today, the editor will tell you;
    Placement: The modified asphalt equipment should be placed on a flat place, and the front axle wheel should be fixed with sleepers and the tires should be dangling to ensure the stability of the machine during work.
    Regularly inspect whether the mixer blades are deformed and whether the screws are loose.
    Inspect whether the running direction of the mixing barrel is consistent with the arrow; if not, please replace the positive and negative poles of the wiring.
    Before powering on, you should inspect and test run the empty vehicle, check for leakage, and check the idling of the mixing barrel. The normal speed is about 3 times faster when the empty vehicle is full. If the speed is wrong, you should stop the machine and check the asphalt tank.
    Note: After the asphalt material is mixed, it is best to stop the machine for one hour, clean the drain material in the mixing barrel, pour in clean water, and clean the mortar. Then drain the water. Remember that there should be no water accumulation in the barrel to prevent the formula from changing, and the blades are prone to rust. During use, everyone should pay attention to these small links to avoid unnecessary losses to their work.

    The fiber-reinforced synchronous sealing vehicle is a special vehicle used for road construction and maintenance, mainly for processes such as gravel sealing. This vehicle plays a vital role in road construction and maintenance, helping to ensure the flatness and durability of the road surface and improve the service life of the road.
    First, the fiber-reinforced synchronous sealing vehicle adopts advanced synchronous sealing technology, which can accurately control the spraying and distribution of gravel to ensure the uniformity and quality of the road sealing layer. This precise construction method can effectively improve the flatness and pressure resistance of the road surface, reduce the possibility of road damage and breakage, and extend the service life of the road.
    Secondly, the use of fiber-reinforced synchronous sealing vehicles can improve the efficiency and quality of road construction and maintenance. Through the automated construction process, quality problems caused by human errors and irregular operations can be reduced, and the consistency and stability of construction can be improved. This not only saves manpower and time costs, but also improves the overall efficiency of road construction and maintenance.
    In addition, the fiber-reinforced synchronous sealing vehicle can also reduce the impact of the construction site on the environment. The use of advanced spraying technology and material recovery devices can reduce the waste of gravel and materials, reduce the interference and pollution of construction to the surrounding environment, and conform to the concept of sustainable development.
    In general, fiber-reinforced synchronous sealing vehicles are of great significance in road construction and maintenance. They not only improve the service life and quality of roads, but also improve construction efficiency and reduce the impact on the environment. With the continuous advancement of science and technology and the improvement of engineering technology, it is believed that fiber-reinforced synchronous sealing vehicles will play a more important role in future road construction and maintenance, and contribute more to the construction and maintenance of transportation infrastructure.

    We need to prepare a lot of work when using modified asphalt equipment. What kind of work do we need to prepare? Next, let me briefly introduce the relevant knowledge points.
    1. Heat transfer oil heats and insulates the modified asphalt equipment and nozzle. After spraying, the asphalt pump and nozzle do not need to be cleaned with diesel. Use high-pressure air to press the asphalt in the pipeline and spray pipe back to the tank, and then blow the nozzle; use heat transfer oil to keep warm, so that the pipeline and nozzle are smooth and unobstructed. 2. Various asphalts can be spread: high-viscosity asphalt, hot asphalt, emulsified asphalt, etc.; the spreading width can be freely adjusted, each nozzle can be controlled separately, and the maximum spraying width is up to 6m. Flexible handheld spray guns can be used to spray asphalt on corners. 3. Excellent thermal insulation performance, average cooling ≤1-2℃/h. 4. Convenient loading and unloading function. In addition to filling asphalt from the asphalt tank port, hot asphalt can be sucked out by itself, and external asphalt can also be pumped and transferred. 5. The modified asphalt equipment is evenly spread, and the nozzle design can be used for triple overlapping spraying.
    The above are the relevant knowledge points of modified asphalt equipment. I hope the above content can be helpful to everyone. Thank you for your viewing and support. More information will be sorted out for you later. Please pay attention to our website updates.

    Gravel Synchronized seal Trucks are essential road construction equipment. Regular maintenance and care are essential to ensure proper operation and extend their service life. This article provides a maintenance and care guide for Gravel Synchronized seal Trucks to help users manage their equipment correctly on a daily basis.
    Cleaning and Lubrication:
    Gravel Synchronized seal Trucks accumulate dust, sand, and other impurities during use, so regular cleaning is crucial. Use a high-pressure water jet or detergent to thoroughly clean the vehicle, especially the hydraulic system and feed mechanism.
    Regularly check the hydraulic system fluid to ensure cleanliness and proper fill level. Replace the hydraulic fluid according to the manufacturer’s recommendations and regularly check the fluid viscosity and pressure.
    Inspection and Repair:
    Regularly inspect key components of the gravel truck, such as the hydraulic cylinder, conveyor belt, and vibrator. Ensure they are in good working condition and free of leaks, looseness, or wear.
    Inspect the feed port and distribution mechanism to ensure even discharge and distribution of gravel. Repair or replace any damaged, clogged, or loose components. Check the vehicle’s tires and brake system to ensure they are in good condition. Replace tires as needed and adjust and maintain the brake system.
    Regular Maintenance:
    Develop a regular maintenance schedule based on the equipment manufacturer’s maintenance manual. This includes replacing filters, cleaning or replacing the air filter, and inspecting and adjusting the drive chain.
    Regularly check the electrical system and instrument panel to ensure the accuracy and display of the instruments.
    Cooperate with professionals for regular comprehensive inspections and maintenance, including pressure testing the hydraulic system and inspecting and adjusting the drive system.
    Proper maintenance and care can keep your gravel truck in good working condition, improving construction efficiency and extending its lifespan. Users should follow the manufacturer’s requirements and instructions to develop a reasonable maintenance schedule. During use, be aware of any abnormalities and promptly address and repair them.

    We should select products that meet the specifications, and we should not select raw materials that do not meet the specifications. The other thing is the operation technology of asphalt heating equipment. Skilled operation technology is the most important, and training is required before taking up the post.
    In recent years, with the continuous development of various industries, the production of various equipment including modified asphalt equipment has been further developed and applied. Professionals introduced that in the process of using modified asphalt equipment for production, the terminal control system implements full automatic control of medium weight, working temperature, working flow, valve opening and closing, etc., thereby ensuring the quality of modified asphalt and greatly improving production efficiency. Now Shandong Duxiu Factory will explain the operating advantages of modified asphalt equipment to customers:
    The base asphalt is heated to 150-170℃ in the rapid heating tank and then enters the blending tank to mix with the modifier fed in through the feeding device. The asphalt pump at the bottom of the blending tank then sends it to the colloid mill for high-speed grinding and shearing, so that the modifier and base asphalt are fully dissolved in extremely small particles, thereby improving the various properties of the asphalt. The finished modified asphalt after high-speed shearing and grinding enters the finished product development tank at the rear for direct use.

    Asphalt spreader is used to spread the penetration oil, waterproof layer and bonding layer of the bottom layer of asphalt pavement of high-grade highway. It can also be used for the construction of county and township highway oil roads with layered paving technology. It consists of a car chassis, an asphalt tank, an asphalt pumping and spraying system, a thermal oil heating system, a hydraulic system, a combustion system, a control system, a pneumatic system, and an operating platform.
    Knowing how to properly operate and maintain the asphalt spreader can not only extend the service life of the equipment, but also enable the construction project to proceed smoothly. So what problems should the asphalt spreader pay attention to when working? The technicians of Gaoyuan Road Construction Machinery Equipment Co., Ltd. give you tips:
    1). Before use, please check whether the position of each valve is accurate and make preparations before work. After starting the motor of the asphalt spreader, check the four thermal oil valves and the pressure gauge. After everything is normal, start the engine and the power take-off starts to work. Test the asphalt pump and circulate for 5 minutes. If the pump head shell is hot, slowly close the thermal oil pump valve. If the heating is insufficient, the pump will not turn or make noise. In this case, the valve needs to be opened to continue heating the asphalt pump until it can operate normally. During the working process, the asphalt liquid must be kept at a working temperature of 160~180℃, and it cannot be filled too full (pay attention to the liquid level pointer during the injection of asphalt liquid, and check the tank mouth at any time). After the asphalt liquid is injected, the filling port must be closed tightly to prevent the asphalt liquid from overflowing during transportation.
    2). During use, asphalt may not be pumped in. At this time, it is necessary to check whether the interface of the asphalt suction pipe is leaking. When the asphalt pump and pipeline are blocked by solidified asphalt, a blowtorch can be used for baking, and the pump must not be forced to turn. When baking, care should be taken to avoid directly baking the ball valve and rubber parts.
    3). When spraying asphalt, the car should be driven at a low speed. Do not step on the accelerator hard, otherwise it may cause damage to the clutch, asphalt pump and other components. If 6m wide asphalt is spread, pay attention to obstacles on both sides at any time to prevent collision with the spreading pipe. At the same time, the asphalt should be kept in a large circulation state until the spreading work is completed. After the work is completed every day, if there is any remaining asphalt, it must be returned to the asphalt pool, otherwise it will solidify in the tank and cannot work next time.
    4). In addition, the emulsifier must also pay attention to daily maintenance:
    1. The emulsifier and delivery pump and other motors, agitators, and valves should be maintained daily.
    2. The emulsifier should be cleaned after work every day.
    3. The speed regulating pump used to control the flow should be regularly tested for accuracy, and adjusted and maintained in time. The asphalt emulsifier should regularly check the matching clearance between its stator and rotor. When the minimum clearance specified by the machine cannot be reached, the stator and rotor should be replaced.
    4. If the equipment is out of use for a long time, the liquid in the tank and pipeline should be emptied (the emulsifier aqueous solution should not be stored for a long time), the hole covers should be tightly closed, kept clean, and the running parts should be filled with lubricating oil. When it is used for the first time or when it is used again after a long period of inactivity, the rust in the tank should be removed, and the water filter should be cleaned regularly.
    5. Regularly check whether the terminal in the electric control cabinet is loose, whether the wires are worn during shipment, and remove dust to avoid damage to the machine parts. The frequency converter is a precision instrument. Please refer to the instruction manual for specific use and maintenance.
    6. There is a heat transfer oil coil in the emulsifier water solution heating stirring tank. When injecting cold water into the water tank, the heat transfer oil switch should be turned off first, and then the switch should be turned on to heat after adding the required amount of water. Pouring cold water directly into the high-temperature heat transfer oil pipeline can easily cause the weld to crack.

    From the current point of view, road construction machinery has bottomed out and asphalt meltering equipment has risen rapidly. In recent years, highway construction and maintenance departments have a strong awareness of using asphalt mixing equipment, especially in developed coastal areas such as Beijing, Shanghai, Jiangsu, Zhejiang, etc. In addition, these regions have a fast economic growth rate, relatively developed industry, and strong comprehensive economic strength. Therefore, the consumption of asphalt mixing equipments in these regions has always been at the forefront of the country. With the rapid development of highway construction and the increase in demand for asphalt, barreled asphalt has been widely used for its convenient transportation and easy storage. In particular, most of the high-performance imported asphalt used in high-grade highways is in barrel form, which requires an asphalt meltering equipment with fast melting speed, clean de-barreling, and can prevent asphalt aging. my country’s highway construction has achieved remarkable results, among which mechanized production has contributed greatly. Different types of asphalt mixers and bitumen meltering equipment are selected for the characteristics of large highway pavement construction and tight construction period. With the rapid development of my country’s economy, the further extension of expressways, and the large-scale development of western construction, the central and western regions have become new investment hotspots. While paying attention to the market in the developed eastern regions, domestic road construction machinery manufacturers have also increased their efforts to develop the central and western markets, creating new highlights for the domestic asphalt mixing plants consumer market. In summary, my country’s asphalt mixing plant sales market has begun to move westward with the westward movement of investment hotspots. As the market center of gravity gradually shifts westward, the market in the western region is gradually heating up. The self-heating integrated structure, hot air barrel melting and bitumen barrel flipping technology in the asphalt barrel removal equipment are our company’s self-heating integrated structure. The thermal oil furnace used in the old equipment is perfectly integrated with the asphalt barrel removal equipment body, which reduces the volume of the entire set of equipment, greatly reduces equipment investment, saves equipment space and transfer transportation costs.