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Is rolling required during simultaneous gravel seal construction?

Is rolling required during simultaneous gravel seal construction? This problem is a technical one. But in order to cater to the needs of the majority of users, the editor is here to chat about it f...
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Is rolling required during simultaneous gravel seal construction? This problem is a technical one. But in order to cater to the needs of the majority of users, the editor is here to chat about it for everyone!
Synchronous gravel sealing uses special equipment – the synchronous gravel sealing truck to spread asphalt binder and aggregates of a single particle size onto the road surface at the same time. Under the rolling of the rubber tire roller, the binder and aggregate are The asphalt gravel layer formed by sufficient bonding between them.
From the above definition of synchronous gravel sealing layer, we can easily see that synchronous gravel sealing layer needs to be rolled. So how to crush it?
In fact, whether the synchronous gravel sealing layer is rolled or not depends on what type of synchronous gravel sealing layer it is. If it is a synchronous gravel seal with non-emulsion type binder, use it; if it is a synchronous gravel seal with emulsion type cement, you have to choose it yourself.
crush
1. For simultaneous gravel sealing with non-emulsion binder materials, after spreading the gravel, use a rubber-tired road roller to quickly roll it over the entire width. The distance between the road roller and the spreading truck shall not exceed 15cm; then use a rubber wheel The road roller re-compacts 2 to 3 times, the rolling speed is controlled at 2.0km/h~2.5km/h, and the rolling wheel tracks overlap by about 30cm each.
2. For emulsion type binder materials, rolling is generally not required. If necessary, it can be rolled with a rubber tire roller before the emulsion is demulsified.
Note: (Rolling should use a rubber-tyred roller of more than 26t; the roller should avoid being on the same section each time it turns back. The roller should not brake or turn around at will during the rolling process. After 1 day of rolling, clean the surface with cleaning equipment or manually of pumice.)
crushing effect
After rolling, it is advisable that the asphalt and aggregate are fully bonded and there is no floating gravel on the surface.
Is the simultaneous gravel sealing layer required to be rolled during the construction process? If it is a non-emulsion type adhesive material, it is required; if it is an emulsion type adhesive material, it can be used or not.

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    More Road Maintenance

    Highway preventive maintenance construction methods and application scenarios are key measures to ensure the long-term performance of highways and extend their service life. The following are common construction methods and their application scenarios:
    1. Micro-surfacing
    Construction method: Mix emulsified asphalt, aggregate, filler, etc. and spread them on the road surface to form a thin layer of protection.
    Application scenario: Suitable for roads with slight cracks and slight rutting, which can effectively prevent water and slip and delay aging.
    2. Slurry seal
    Construction method: Spread with emulsified asphalt, aggregate and other mixtures to form a thicker protective layer.
    Application scenario: Suitable for moderate cracks and rutting, with significant waterproof and anti-slip effects, and often used on roads with heavy traffic.
    3. Mist seal
    Construction method: Spray emulsified asphalt or regeneration agent to penetrate the road surface and restore the asphalt performance.
    Application scenario: Suitable for aging and slightly cracked roads, which can effectively seal small cracks and delay further damage.
    4. Chip seal
    Construction method: first spray asphalt, then cover with gravel, and roll to form a protective layer.
    Application scenario: suitable for moderately damaged roads, with good waterproof and anti-skid effects, often used in rural or low-traffic roads.
    5. Thin layer overlay
    Construction method: lay a thin layer of hot-mixed asphalt mixture to form a new pavement layer.
    Application scenario: suitable for moderate cracks and rutting, which can significantly improve the smoothness and anti-skid performance of the road surface.
    6. Crack sealing
    Construction method: use asphalt or rubber materials to fill cracks to prevent water penetration.
    Application scenario: suitable for roads with obvious cracks, which can effectively prevent crack expansion and water intrusion.
    7. Pavement regeneration
    Construction method: reuse old pavement materials through cold regeneration or hot regeneration technology.
    Application scenario: suitable for roads with large-scale damage, which can save materials and extend service life.
    8. Local repair
    Construction method: repair the local damaged area to restore the smoothness of the road surface.
    Application scenarios: Suitable for local potholes, cracks, etc., and can quickly restore the function of the road surface.
    9. Anti-skid treatment
    Construction method: Improve the friction coefficient of the road surface by grooving or laying an anti-skid layer.
    Application scenarios: Suitable for slippery sections, such as curves and ramps, which can significantly improve driving safety.
    10. Drainage treatment
    Construction method: Improve drainage facilities, such as adding drainage ditches and permeable pavements.
    Application scenarios: Suitable for sections with serious water accumulation, which can effectively prevent water damage and extend the life of the road surface.
    Summary
    There are various methods for highway preventive maintenance construction, and the selection should be based on comprehensive considerations of factors such as the degree of road damage, traffic volume, and climate. Reasonable preventive maintenance can not only extend the life of the road, but also improve driving safety and comfort.

    We should select products that meet the specifications, and we should not select raw materials that do not meet the specifications. The other thing is the operation technology of asphalt heating equipment. Skilled operation technology is the most important, and training is required before taking up the post.
    In recent years, with the continuous development of various industries, the production of various equipment including modified asphalt equipment has been further developed and applied. Professionals introduced that in the process of using modified asphalt equipment for production, the terminal control system implements full automatic control of medium weight, working temperature, working flow, valve opening and closing, etc., thereby ensuring the quality of modified asphalt and greatly improving production efficiency. Now Shandong Duxiu Factory will explain the operating advantages of modified asphalt equipment to customers:
    The base asphalt is heated to 150-170℃ in the rapid heating tank and then enters the blending tank to mix with the modifier fed in through the feeding device. The asphalt pump at the bottom of the blending tank then sends it to the colloid mill for high-speed grinding and shearing, so that the modifier and base asphalt are fully dissolved in extremely small particles, thereby improving the various properties of the asphalt. The finished modified asphalt after high-speed shearing and grinding enters the finished product development tank at the rear for direct use.

    We need to prepare a lot of work when using modified asphalt equipment. What kind of work do we need to prepare? Next, let me briefly introduce the relevant knowledge points.
    1. Heat transfer oil heats and insulates the modified asphalt equipment and nozzle. After spraying, the asphalt pump and nozzle do not need to be cleaned with diesel. Use high-pressure air to press the asphalt in the pipeline and spray pipe back to the tank, and then blow the nozzle; use heat transfer oil to keep warm, so that the pipeline and nozzle are smooth and unobstructed. 2. Various asphalts can be spread: high-viscosity asphalt, hot asphalt, emulsified asphalt, etc.; the spreading width can be freely adjusted, each nozzle can be controlled separately, and the maximum spraying width is up to 6m. Flexible handheld spray guns can be used to spray asphalt on corners. 3. Excellent thermal insulation performance, average cooling ≤1-2℃/h. 4. Convenient loading and unloading function. In addition to filling asphalt from the asphalt tank port, hot asphalt can be sucked out by itself, and external asphalt can also be pumped and transferred. 5. The modified asphalt equipment is evenly spread, and the nozzle design can be used for triple overlapping spraying.
    The above are the relevant knowledge points of modified asphalt equipment. I hope the above content can be helpful to everyone. Thank you for your viewing and support. More information will be sorted out for you later. Please pay attention to our website updates.

    Emulsified asphalt is to melt the asphalt and disperse it in a water solution containing a certain amount of emulsifier in the form of tiny droplets through the action of emulsifier and machinery to form an oil-in-water asphalt emulsion. This emulsion is in the form of dry liquid at room temperature. Modified emulsified asphalt refers to a modified asphalt mixed emulsion with certain characteristics prepared by blending, mixing and preparing it with emulsified asphalt as the base material and asphalt modification material as the external modification material under a certain process flow. This mixed emulsion is called modified emulsified asphalt.
    The modified production process of emulsified asphalt can be divided into four categories:
    1. Adding latex modifier after making emulsified asphalt, that is, emulsification first and then modification;
    The production process is to grind the hot asphalt and emulsifier soap solution together through colloid mill to make ordinary emulsified asphalt, and then add the latex modifier to the emulsified asphalt through mechanical stirring to make modified emulsified asphalt. The advantage of this method is that it does not require high equipment, and the disadvantage is that it is suitable for latex modifiers.
    2. The latex modifier is mixed into the emulsifier aqueous solution, and then it enters the colloid mill together with the asphalt to produce modified emulsified asphalt;
    3. The latex modifier, emulsifier aqueous solution, and asphalt are put into the colloid mill at the same time to produce modified emulsified asphalt (the two methods 2 and 3 can be collectively referred to as emulsification and modification);
    The modifier is mixed into the emulsifier soap solution, and then the “modified” soap solution and asphalt are put into the colloid mill together to make modified emulsified asphalt; or the modifier is not pre-added to the emulsifier soap solution, but is placed in a tank separately, and finally mixed with the emulsifier, acid, water, etc. in the pumping pipeline and then enters the colloid mill together with the hot asphalt.
    The method of adding latex modifier to the soap tank has the advantage that it is exactly the same as the process of producing ordinary emulsified asphalt, and no changes are required to the production equipment; the disadvantage is that when using this method to produce modified emulsified asphalt, the metering of the modifier is subject to certain restrictions, and the modifier latex is required to be able to withstand the pH value of the soap solution. The method of directly connecting the latex modifier to the colloid mill through a pipeline can overcome the above disadvantages, but it requires necessary improvements to the ordinary emulsified asphalt equipment before it can be used for the production of modified emulsified asphalt.
    4. Emulsify the modified asphalt to produce emulsified modified asphalt.
    The ready-made modified asphalt is heated to a certain temperature, becomes a flowing state, and then enters the colloid mill together with the soap solution to make emulsified modified asphalt. In the entire asphalt production process, due to the high viscosity characteristics of the asphalt itself and the high temperature environment required for production, various high-performance pumps and valves play a vital role in the asphalt transportation process.

    Improve the understanding of the importance of preventive maintenance
    We should further improve the understanding of the importance of preventive maintenance and raise preventive maintenance to the level of highway asset protection and road protection. At present, leaders at all levels and maintenance departments do not fully understand the significance of preventive maintenance of asphalt pavement. We should deepen our understanding of the important role of preventive maintenance and improve the strategic awareness, initiative and creativity of preventive maintenance. At the same time, the maintenance department should strengthen communication and exchanges with transportation authorities and financial management departments at all levels, so that departments at all levels understand the importance and necessity of preventive maintenance and create conditions for the implementation of preventive maintenance and funding sources. At the same time, it is very necessary to add preventive maintenance to the classification of maintenance projects, which will help the management of leaders at all levels and the implementation of preventive maintenance.
    Improve the decision-making and planning of preventive maintenance
    According to the decision-making and planning process, reasonably arrange the preventive maintenance of asphalt concrete pavement structure to ensure the safe and stable operation of highway projects throughout the life cycle, and reduce production costs while providing high-quality traffic services. Therefore, the key to preventive maintenance of asphalt concrete pavement structure lies in establishing a scientific decision-making and planning mechanism. The Ministry of Transport proposed in the “13th Five-Year Plan for Highway Maintenance Management Development” that the average annual mileage of preventive maintenance for expressways should not be less than 8%, and that for ordinary national and provincial roads should not be less than 5%. In the actual application process, local governments should also actively summarize experience and propose different preventive maintenance ratios based on the specific conditions of different regions.