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Classification of modified bitumen plant according to configuration structure

Regarding the basic knowledge of modified bitumen plant, I believe that many consumers have already had a basic understanding of it. Because of the continuous development of various fields today, various facilities including modified bitumen plants have been well developed and applied, and modified bitumen plant has gradually been recognized by customers.
The direct quick heating portable equipment in the modified bitumen equipment not only has a faster heating speed, saves fuel, and is pollution-free, but also convenient and easy to operate. The automatic heating system completely eliminates the trouble of baking or cleaning bitumen and pipelines.

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Regarding the basic knowledge of modified bitumen plant, I believe that many consumers have already had a basic understanding of it. Because of the continuous development of various fields today, various facilities including modified bitumen plants have been well developed and applied, and modified bitumen plant has gradually been recognized by customers.
The direct quick heating portable equipment in the modified bitumen equipment not only has a faster heating speed, saves fuel, and is pollution-free, but also convenient and easy to operate. The automatic heating system completely eliminates the trouble of baking or cleaning bitumen and pipelines.
In the production process of each modified bitumen equipment manufacturer, in order to better meet the requirements of customers, modified bitumen plant equipment of different forms is often produced. According to its configuration, structure, and coordination ability, it can be divided into three types: mobile, transferable and portable.
Modified bitumen plant equipment is to fix the demulsifier mixing equipment, black anti-static tweezers, emulsified bitumen pump, control system software, etc. on a special support chassis; portable modified bitumen plant equipment is to install each main assembly in one or two or more limited containers, and load and transport them separately to move the construction site.
With the help of modified bitumen equipment small crane, it can be quickly assembled into operation state; mobile modified bitumen equipment is generally based on emulsified bitumen plants or emulsified asphalt concrete mixing plants and other places with emulsified bitumen storage tanks, and it must serve a relatively stable customer group within a certain distance. The bitumen tank of the modified bitumen equipment is a series of “internal fire type partial rapid bitumen storage electric heater equipment”, which is a fast heating, energy-saving and environmentally friendly bitumen equipment in the modified bitumen equipment.
Modified bitumen equipment is another new bitumen heating storage equipment developed by combining the characteristics of traditional high-temperature thermal oil heating bitumen storage tanks and internal fire partial rapid bitumen heating tanks.

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    Gravel Synchronized seal Trucks are essential road construction equipment. Regular maintenance and care are essential to ensure proper operation and extend their service life. This article provides a maintenance and care guide for Gravel Synchronized seal Trucks to help users manage their equipment correctly on a daily basis.
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    In order to better play the role of slurry seal vehicles, this article explains the matters that should be noted from the aspects of the scope of application, type and material selection, construction technology, common diseases, etc. of slurry seal vehicles.
    The slurry seal vehicle is thin in thickness and mainly plays the role of waterproofing, anti-skid, wear-resistant and improving the appearance of the road surface. In the pavement structure system, it can only serve as a surface protection layer and wear layer, but not a load-bearing structure. It is widely used in the construction and maintenance of highways. Practice has proved that the slurry seal can also play an important role by reasonably selecting the thickness and type of the slurry seal and strictly controlling the construction technology and quality.
    (1). The scope of application of slurry seal vehicles includes the following aspects:
    1. When the pavement damage index of expressways and first-class highways is evaluated as medium and below, or the pavement damage index of second-class and below highways is evaluated as secondary and below, when medium repair and overlay measures should be taken, slurry seal can be selected.
    2. When the pavement driving quality index of expressways and first-class highways is evaluated as medium or below, or the pavement driving quality index of second-class and below highways is evaluated as second or below, medium repair and overlay measures should be taken to improve its flatness, and slurry seal can be selected.
    3. For sections of expressways and first-class highways with insufficient anti-skid capacity (SFC<40), or sections of second-class and below highways with insufficient anti-skid capacity (SFC<33.5), measures such as adding overlays should be taken to provide anti-skid capacity of the road surface. 4. Anti-skid layer and waterproof protective layer used for third- and fourth-class highways to improve the appearance of the road surface.

    Emulsified asphalt is to melt the asphalt and disperse it in a water solution containing a certain amount of emulsifier in the form of tiny droplets through the action of emulsifier and machinery to form an oil-in-water asphalt emulsion. This emulsion is in the form of dry liquid at room temperature. Modified emulsified asphalt refers to a modified asphalt mixed emulsion with certain characteristics prepared by blending, mixing and preparing it with emulsified asphalt as the base material and asphalt modification material as the external modification material under a certain process flow. This mixed emulsion is called modified emulsified asphalt.
    The modified production process of emulsified asphalt can be divided into four categories:
    1. Adding latex modifier after making emulsified asphalt, that is, emulsification first and then modification;
    The production process is to grind the hot asphalt and emulsifier soap solution together through colloid mill to make ordinary emulsified asphalt, and then add the latex modifier to the emulsified asphalt through mechanical stirring to make modified emulsified asphalt. The advantage of this method is that it does not require high equipment, and the disadvantage is that it is suitable for latex modifiers.
    2. The latex modifier is mixed into the emulsifier aqueous solution, and then it enters the colloid mill together with the asphalt to produce modified emulsified asphalt;
    3. The latex modifier, emulsifier aqueous solution, and asphalt are put into the colloid mill at the same time to produce modified emulsified asphalt (the two methods 2 and 3 can be collectively referred to as emulsification and modification);
    The modifier is mixed into the emulsifier soap solution, and then the “modified” soap solution and asphalt are put into the colloid mill together to make modified emulsified asphalt; or the modifier is not pre-added to the emulsifier soap solution, but is placed in a tank separately, and finally mixed with the emulsifier, acid, water, etc. in the pumping pipeline and then enters the colloid mill together with the hot asphalt.
    The method of adding latex modifier to the soap tank has the advantage that it is exactly the same as the process of producing ordinary emulsified asphalt, and no changes are required to the production equipment; the disadvantage is that when using this method to produce modified emulsified asphalt, the metering of the modifier is subject to certain restrictions, and the modifier latex is required to be able to withstand the pH value of the soap solution. The method of directly connecting the latex modifier to the colloid mill through a pipeline can overcome the above disadvantages, but it requires necessary improvements to the ordinary emulsified asphalt equipment before it can be used for the production of modified emulsified asphalt.
    4. Emulsify the modified asphalt to produce emulsified modified asphalt.
    The ready-made modified asphalt is heated to a certain temperature, becomes a flowing state, and then enters the colloid mill together with the soap solution to make emulsified modified asphalt. In the entire asphalt production process, due to the high viscosity characteristics of the asphalt itself and the high temperature environment required for production, various high-performance pumps and valves play a vital role in the asphalt transportation process.

    Energy conservation and environmental protection are also excellent ways for Chinese companies to break down foreign trade barriers. By the end of 2011, the annual fuel consumption of my country’s construction machinery products exceeded the total annual output value of construction machinery. Currently, market entry barriers in countries like the United States and Japan are rising, and emission standards are a primary concern among these trade barriers. Industry experts believe that energy conservation and emission reduction in the construction machinery industry are challenging, often hindered by technical bottlenecks. Therefore, increasing research and development efforts is an effective way to address this situation. Energy conservation and environmental protection are the inevitable trends in the development of China’s construction machinery industry.
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    Some of the equipment of emulsified modified bitumen equipment are as follows. The specially made bitumen filter can effectively filter the residues and dirt in the high-temperature culture medium bitumen to avoid damage to the subsequent equipment. The emulsified modified bitumen equipment adopts a spiral plate type or a shell and tube heat exchanger to quickly heat the culture medium bitumen through high-temperature heat transfer oil to meet the needs of the production process. The emulsified modified bitumen equipment is heated in the storage tank to prevent the bitumen from aging due to long-term high-temperature heating and exposure to the air. The sulfate generated during the production process of the emulsified modified bitumen equipment is very limited, reducing air pollution.
    The emulsified modified bitumen equipment sends the modified material manually poured into the dumping bin to the bitumen batching tank by wind or spiral. It can be equipped with a metering and calibration system. The emulsified modified bitumen equipment thickener is automatically or manually added. The emulsified modified bitumen equipment can be equipped with a metering and calibration system. Emulsified modified bitumen equipment transportation and metering and calibration system, the emulsified modified bitumen equipment adds the set bitumen amount to the batching tank through the frequency converter and computer interlock. The emulsified modified bitumen equipment and bitumen steam flowmeter use big brand products to ensure the preparation.

    Asphalt distributors can spray, lay, and compact asphalt, improving construction efficiency and ensuring project quality.
    Asphalt distributors play a crucial role in modern road construction. They not only efficiently apply asphalt but also assist with laying and compacting, providing strong technical support for road construction. So, how do asphalt distributors accomplish these three key tasks? Let’s take a closer look.
    1. Asphalt Spraying: Uniform and Efficient, Improving Project Quality
    One of the primary functions of an asphalt distributor is to spray asphalt. It evenly applies asphalt to the road surface, ensuring the thickness and uniformity of the asphalt layer meet design requirements. During the spraying process, the asphalt distributor can adjust the spraying speed and volume according to actual needs to meet varying road conditions and construction requirements. Furthermore, asphalt distributors are equipped with advanced control systems that precisely control the amount of asphalt sprayed, avoiding waste and pollution.
    2. Asphalt Paving: Smooth and Dense Paving, Improving Road Performance
    After spraying asphalt, asphalt distributors can also perform asphalt paving. It quickly spreads the asphalt sprayed on the road surface and, through vibration or rolling, makes the asphalt layer denser and smoother. This step is crucial for improving the road’s smoothness, density, and skid resistance. The asphalt spreader’s laying process ensures that the asphalt layer is tightly bonded to the base layer, forming a complete pavement structure.

    The function of slurry seal is to use appropriately graded stone chips or sand, fillers (cement, lime, fly ash, stone powder, etc.) and emulsified asphalt, admixtures and water, and mix them in a certain proportion to form a flowing asphalt mixture, which is evenly spread on the road surface to form an asphalt seal. This seal is mainly used for roads in rainy areas, especially when the gaps in the asphalt surface layer are large and easy to seep water, the slurry seal can effectively solve this problem.
    In addition, after the base layer is laid, if the asphalt surface layer cannot be laid in time and traffic needs to be opened, the slurry seal also plays a key role. It can temporarily close the road surface to prevent rainwater from penetrating, while protecting the base layer from damage. The slurry seal has strong fluidity and can better adapt to various road conditions to ensure construction quality and efficiency.
    Compared with the viscous seal, the slurry seal has higher adaptability and flexibility. Due to its poor fluidity, the viscous seal is more difficult to spread evenly during construction, and it is more likely to flow in a humid environment, affecting the construction effect. The slurry seal, due to its strong fluidity, can better cover the entire road surface and ensure the uniformity and integrity of the seal.
    In practical applications, the slurry seal also has the advantages of fast construction speed and low cost. Due to its good fluidity, less equipment and manpower are required during construction, which greatly shortens the construction period. In addition, the material cost of the slurry seal is relatively low, which effectively controls the overall construction cost.
    Therefore, when choosing the seal material, the slurry seal has become a more ideal choice due to its excellent performance and economy. Whether it is for road maintenance in rainy areas or for base protection, the slurry seal can play an important role in ensuring the safety and service life of the road.

    The advantages of Sinoroader bitumen decanter equipment over similar domestic equipment are reflected in the following points:
    1. The equipment produces 8-10t/hour, with an automatic telescopic sealed container structure. It uses an electric hoist to lift the asphalt barrel at the inlet guide tube. Start to control the hydraulic cart forward button, which will promote the barrel push (push and slide into the barrel). It is a 1300mm hydraulic cylinder with a 7.5-ton top thrust. The device has a beautiful appearance, reasonable layout, compactness, stable performance, and is suitable for production under various industrial and mining conditions.
    2. Fast barrel removal: According to the principle of layered heating, it adopts four-layer thermal oil heating technology, a single inlet and outlet, and high thermal efficiency of heating; at the same time, it uses the waste heat of combustion gas for two heatings and efficient use of energy; the barrel body uses high-quality rock wool insulation material.
    3. Good environmental protection: closed structure, no pollution.
    4. No barrel hanging: The upper part of the asphalt barrel is hot, and each is directly affected by the thermal oil heating pipe. The barrel wall directly receives the heat dissipation of the heating coil, and the barrel is clean and fast, which will not cause waste of asphalt barrel hanging.
    5. Strong adaptability: Suitable for imported and domestic barrels, and the deformation of asphalt barrels will not affect production.
    6. Good dehydration: Use a large-displacement asphalt pump for internal circulation, stirring, water vapor overflows, and is naturally discharged from the exhaust port. After dehydration, asphalt can be directly used to produce asphalt mixture or used as matrix asphalt.
    7. Automatic slag removal: This set of equipment has an automatic slag removal function. The filter device sets the asphalt circulation pipeline through the filter, which can automatically remove the barreled asphalt slag.
    8. Safe and reliable: The equipment adopts an automatic control system, an automatic ignition burner import, can automatically control the temperature according to the temperature, and is equipped with corresponding monitoring instruments.
    9. Convenient relocation: The whole machine is assembled with large components, which is easy to move and quick to assemble.