What is the role of the plug valve in the asphalt mixing plant?

Asphalt (composition: asphaltenes and resin) tanks are divided into: intermittent and continuous functions according to the production process: initial batching of aggregates, heating and drying, screening and measurement; heating and insulation of asphalt (composition: asphaltene and resin) , transportation and measurement; transportation and measurement of filler; uniformly mix the measured aggregate, asphalt (composition: asphaltene and resin), and filler into a finished product of a certain temperature.

Certain failures cannot be avoided during the use of the asphalt mixing plant. For example, a malfunction of the cold material feeding device may cause the asphalt mixing plant to shut down. This may be due to a malfunction in the asphalt mixing plant or due to gravel or foreign matter being trapped under the cold material belt. If it is stuck, if it is a circuit failure, first check whether the motor control inverter of the asphalt mixing station is faulty and whether the line is connected or open.

1: The site should be located on higher ground and away from residential areas and densely populated areas.
Because part of the equipment of the mixing station is installed below the ground, in order to avoid continuous rainfall. The equipment will suffer disaster, and the changing aggregate moisture content will affect the concrete quality. Quality accidents are prone to occur. Therefore, during site construction, attention should be paid to the construction of drainage pipelines and sand and gravel quarries. With the rapid development of cities. With the continuous expansion of urban scale, environmental protection requirements will become more and more stringent. Urban roads prohibit gravel vehicles from passing, so concrete mixing plants should be built far away from urban areas.

The materials used in asphalt mixtures contain a lot of dust. When the equipment is operating, if the dust enters the atmosphere, it will cause pollution. Therefore, dust removal equipment must be installed, and now bag dust removal is the main method. Safety is a common sense issue. There are well-established standard safety rules.
Do not clean, oil or adjust any mechanical equipment that is not specifically explained during operation; turn off the power and lock it before inspection or repair activities to prepare for accidents. Because each situation has its own particularity. Therefore, be vigilant about safety damage issues, incorrect operation issues and other deficiencies. All of them may lead to accidents, personal injuries, reduced production efficiency, and more importantly, loss of life. Careful and early prevention is the best way to avoid accidents.
Careful and correct maintenance can make the equipment work more efficiently and control it within a certain level of pollution; the maintenance of each component should be carried out according to its operating standards; maintenance plans and safe operation procedures should be formulated according to the inspection and repair conditions that must be carried out.
Take out a work log to record all inspection and repair conditions, list the analysis of each inspection of each component and the description of the repair content or the date of the repair; the second step is to give the inspection cycle for each component, which should be determined according to the service life and wear condition of each component.

Asphalt mixing plant refers to a complete set of equipment used for batch production of asphalt concrete. Its main function is to produce asphalt mixture, colored asphalt mixture, etc., and has been widely used in road construction. However, during the production process of asphalt mixture, pollutants such as noise, dust, and asphalt smoke will be produced, seriously polluting the environment and threatening the health of workers. Therefore, under the current background of building a resource-saving and environment-friendly society in our country, it is very important to save energy and reduce consumption during the use of asphalt mixing plants. The following article mainly starts from the three factors that affect the asphalt mixing plant, and explores the energy saving and consumption reduction measures of the asphalt mixing plant, aiming to reduce the cost of asphalt production and improve the efficiency of the asphalt plant.

Asphalt mixing plant, also known as asphalt concrete mixing plant, is a complete set of equipment for batch production of asphalt concrete. Its efficient and stable operation is of great significance to ensure the quality of the project. It is mainly used in the construction of highways, grade roads, municipal roads, airports, ports and other projects. According to the mixing method, asphalt mixing plant can be divided into forced intermittent type and continuous production type; according to the transportation method, it can be divided into fixed type, semi-fixed type and mobile type.
The working principle of asphalt mixing plant mainly includes steps such as aggregate processing, asphalt processing and mixture mixing. Specifically, aggregates (such as gravel, crushed stone, etc.) are sent to aggregate bins through conveyors or bucket elevators, and then measured by aggregate metering devices, and a certain amount of aggregates are sent to sub-bins. Asphalt is stored in asphalt bins or oil storage tanks, and is measured by asphalt metering devices, and a certain amount of asphalt is sent to asphalt sub-bins. Finally, according to the ratio requirements, different aggregates are taken out from their respective sub-bins and sent to the mixture mixer through conveyors or bucket elevators for mixing.

When using the asphalt mixing plant, you should regularly check the fuel pressure regulating valve or pressure reducing valve to determine whether the surface of the locking nut on the adjustable bolt is clean and removable; if the surface of the screw or nut is too dirty or rusty, it needs to be repaired or Replace the regulating valve.
Check the oil pump regularly to determine whether the sealing device is intact and whether the internal pressure is stable, and replace any damaged or leaking sealing devices. When using hot oil, check whether all oil pipes are well insulated. The filter installed between the oil tank and the oil pump must be cleaned regularly and checked for excessive wear to ensure that the fuel reaches the oil pump smoothly from the oil tank and to reduce the possibility of potential component failure.

Asphalt mixing plant is also called asphalt mixture mixing equipment, which is mainly used to produce asphalt mixtures of various specifications. It is an important equipment in projects such as road construction, highway maintenance and airport runway construction. The main components of an asphalt mixing plant include cold material supply system, drying drum, screening system, weighing system, agitator, finished product silo and control system.
The workflow of an asphalt mixing plant is generally as follows:

Determining the material is a necessary stage in the design process of asphalt mixing equipment, and it is also one of the most critical links, because the material will be directly related to the use effect and service life of the entire equipment. Generally, when we determine the machine material, we usually base it on the characteristics of the working medium, and the same is certainly true for asphalt mixing equipment.

Asphalt mixing station is the standard for mixing asphalt. Having said that, many people still think that this has nothing to do with us. We don’t use asphalt, but do you know that our roads are made of asphalt? When I was a child, I used asphalt to pluck pig hair. The hair on the pig’s head was indeed clean. When using asphalt, it must be burned hot, because if it is cold, it will be very hard and cannot be used. Therefore, if a large amount of asphalt is needed, there must be an asphalt mixer because there is no more convenient equipment than it.
What kind of source material is asphalt that requires special equipment. Asphalt is a black-brown, high-viscosity organic liquid composed of hydrocarbons and non-metallic substances of different molecular weights. The surface is black and soluble in carbon disulfide. At the same time, it is also a waterproof, moisture-proof and anti-corrosion organic gelling material. It can be mainly divided into three types: coal tar asphalt, petroleum asphalt and natural asphalt. Asphalt is mainly used in industries such as coatings, plastics, rubber, and paving roads.

In general, the development of my country’s asphalt mixing plant industry is very rapid. In the ton segment, it quickly occupied most of the market share. And with the advancement of technology, it can basically meet the current development needs. However, the total demand for some large-scale asphalt mixing plants has not increased or decreased. What are the reasons?
If we analyze from multiple angles, it is not difficult to find that these reasons are also some of the problems faced by my country’s current asphalt mixing plantindustry. These problems are summarized as follows:

Asphalt mixing plant is one of the main equipment for producing asphalt concrete. It can mix asphalt, gravel, cement and other materials together in a certain proportion to obtain the products required for highway construction. In order to ensure its operating effect, the asphalt mixing station also needs to be powered on for trial operation before it is officially put into work.
At the beginning of the test run, first run a single motor, and at the same time check whether the current, steering, insulation and mechanical transmission parts are operating normally. After confirming that each motor and mechanical transmission parts are operating correctly, conduct a joint trial run. During the entire process, it is necessary to conduct patrol inspections of key parts. If any abnormal noise is found, the cause should be identified and eliminated in a timely manner.

The application of asphalt mixing plants also involves selection issues. In order to give full play to the performance of the equipment, the model of the machine is mainly determined according to the actual situation of the construction site. It sounds relatively simple, but some details still need to be emphasized.
The so-called specific conditions of the construction site first include the size of the site; secondly, the properties, specifications and working dimensions of the enterprise’s supporting equipment. It is necessary to try to do a good job in all aspects to help improve production efficiency and ensure product quality. In the case of intensive network management, the network management function of the asphalt mixing plant must also be taken into account to avoid difficulties in future upgrades.

Asphalt concrete, as the name implies, is a composite material formed by combining asphalt and concrete. Its main components usually include three categories, aggregate, filler and asphalt. Aggregate, as the basic skeleton of asphalt concrete, is mainly composed of crushed stones of different sizes. These crushed stones are carefully selected and proportioned to ensure the strength and stability of asphalt concrete. Filler usually refers to fine-grained materials such as stone powder, which are filled between crushed stones to increase density and improve overall strength. Asphalt is a binder that can tightly bond aggregate and filler together to form a solid whole. In the process of producing asphalt concrete, the proportion of various raw materials will be adjusted according to different formulas. These formulas are usually formulated according to the specific requirements of the road and the use environment to ensure that asphalt concrete can meet various complex road conditions. The place where this composite material is produced is a special asphalt mixing plant. This is an asphalt concrete mixing plant. The large trucks that we see every day to transport asphalt concrete come out from here. In the asphalt mixing plant, the entire production process is finely divided into multiple steps.
First, workers use loaders to deliver aggregates into cold silos. Cold silos are usually divided into several different chambers according to the size of aggregate particles, and each chamber corresponds to aggregates of different specifications. In this way, in the subsequent mixing process, the proportion of various aggregates can be accurately adjusted according to customer needs.
Next, these aggregates will be sent to the drying drum through a vibrating feeder and a belt conveyor. In the drying drum, the aggregates will be heated to a specified temperature by the high-temperature heat source provided by the burner. During this process, the spiral blades and sheep feed plates inside the drum will ensure that the aggregates are fully heated during rotation and remove the moisture in them. In this way, not only can the bonding strength between aggregates and asphalt be improved, but also the stability and durability of asphalt concrete after paving can be ensured.

Modified Bitumen

In today’s road construction, the use of a large number of road construction machinery represents the entry into the era of highway mechanization. For users, the goal is to use road construction machinery reasonably and tap its potential as much as possible. However, road construction machinery requires various accessories to work together. Now let’s take the asphalt mixing plant as an example to see what commonly used accessories and equipment are available.
Asphalt mixing plant equipment is a relatively complex system, which includes many equipment, mainly nine parts, namely: bag dust removal, finished material temporary storage warehouse, grading machine, fast heating asphalt tank, asphalt barrel removal machine, asphalt recycled material crushing and screening system, coal block crusher, coal mill and dust removal equipment, etc.

If asphalt mixing stations want to get approval results as soon as possible and operate normally, they must have corresponding environmental protection conditions. The manufacturer will introduce to you what environmental protection conditions asphalt mixing stations should have.
1. Low energy consumption
This is what asphalt mixing stations must meet. Under the same quantity and quality, the less energy the asphalt mixing station consumes during operation, the more it meets the requirements of environmental protection, such as low consumption of water and electricity resources.
2. Reduce pollution emissions
During the operation of asphalt mixing stations, the adverse effects on the environment should be reduced and pollutants should be better controlled, so that they can be defined as environmentally friendly asphalt mixing stations. At the same time, the requirements of site planning must be met. Whether it is the production area or the conversion area of ??wastewater and waste gas, the corresponding environmental protection requirements must be met.
3. High production efficiency
An environmentally friendly asphalt mixing station must not only reduce energy consumption and reduce the emission of pollutants during the entire production process, but also achieve good production efficiency.

As an important production equipment in construction, asphalt mixing plant has high production investment. Therefore, production is very important during use, but daily maintenance is also very important. In addition to regular maintenance, routine maintenance is also essential. The editor of Asphalt Mixing Plant shares some key points of daily maintenance and scheduled maintenance;

When using an asphalt mixing plant, first of all, it needs to have good stability. If it does not have good stability, then the asphalt mixing plant will not be able to meet the requirements of the project in terms of requirements or mass production. For road construction, the measurement requirements of asphalt concrete are relatively strict and precise. Only qualified asphalt concrete can make the quality of road construction meet the actual requirements. Therefore, the stability of the asphalt mixing plant is very important.
Secondly, the requirements for the asphalt mixing plant when in use are that the equipment should be as simple as possible on the basis of having all the required functions, and the overall operation should be reduced as much as possible. This can save a lot of manpower input during operation and save corresponding costs. Although it is simple, it does not mean that the technological content of the asphalt mixing plant needs to be reduced.
The above are the requirements that the asphalt mixing plant needs to meet when in use, because if each equipment wants its working effect to achieve the expected appearance, the equipment itself needs to have corresponding conditions. It must be a qualified and convenient equipment to ensure the efficiency and quality of the work.

Current highway projects are generally large-investment projects. When carrying out actual project construction, it is very necessary to control the cost of the project. The production cost control and management of asphalt mixing stations in highway projects plays a huge role in controlling the cost of the entire highway project, because the main expenses of highway projects are concentrated on the mixing stations, and almost all the equipment used in highway projects Materials are closely related to the mixing station.

Asphalt mixing plants play a big role in industry. Before talking about asphalt mixing plants, let’s first understand asphalt. Asphalt is a dark brown, high-viscosity organic liquid composed of hydrocarbons and non-metallic substances of different molecular weights. The surface is black and soluble in carbon disulfide. It is a waterproof, moisture-proof and anti-corrosion organic gelling material. When it comes to asphalt, it can be mainly divided into three types: coal tar asphalt, petroleum asphalt and natural asphalt: among them, coal tar asphalt is a by-product of coking. Petroleum asphalt is the residue after crude oil distillation. Natural asphalt is stored underground, and some form mineral layers or accumulate on the surface of the earth’s crust.

In recent years, asphalt concrete, as a new green building material, is gradually being valued by people because of its excellent performance in saving resources, being environmentally friendly, ensuring the quality of construction projects, and achieving sustainable utilization of resources. The development of asphalt concrete fully embodies my country’s policies to achieve energy conservation and emission reduction, and is also an important measure to promote the development of circular economy.

Asphalt mixing plant is a very practical engineering machinery. Especially in the road construction process, it plays an irreplaceable role. Due to its importance, in addition to ensuring its own quality, the use and maintenance of the equipment must be carried out normally. Let’s learn about the daily maintenance requirements of asphalt mixing plants.

Asphalt mixing plant is one of the main equipment for producing asphalt concrete. It can mix asphalt, gravel, cement and other materials together in a certain proportion to obtain the products required for highway construction. In order to ensure its operating effect, the asphalt mixer plant also needs to be powered on for trial operation before it is officially put into work.
At the beginning of the test run, first run a single motor, and at the same time check whether the current, steering, insulation and mechanical transmission parts are operating normally. After confirming that each motor and mechanical transmission parts are operating correctly, conduct a joint trial run. During the entire process, it is necessary to conduct patrol inspections of key parts. If any abnormal noise is found, the cause should be identified and eliminated in a timely manner.

Asphalt damage avoidance mechanism in asphalt mixing plant
1. Asphalt operators should undergo physical examination. Anyone suffering from conjunctivitis, skin disease or allergic reaction to asphalt should not engage in asphalt work.
2. Asphalt operators must apply protective ointment on exposed parts of their skin, and a first aid kit should be provided on the construction site.
3. The factory uniforms and protective equipment of asphalt operators are stored in a centralized manner and are prohibited from being worn home or entering collective dormitories.
4. The transfer of lumpy asphalt should usually be carried out at night and on cloudy days, especially during hot seasons. Small machinery should be used for loading and unloading, and it should not be lifted and transported directly by hand.

The first step in establishing an asphalt mixing station is to determine the host machine and feed batching system. Generally, the configuration is based on the project’s construction period, total amount of concrete, daily concrete consumption and other indicators. The basic principle is to meet the daily concrete consumption. Under normal circumstances, a project can only have one asphalt mixing station, or separate mixing stations can be set up according to zones, or a large mixing station can be set up together with an appropriate number of concrete transport trucks, all of which depend on the actual situation.

The asphalt mixing plant is constructed according to a certain process, which can not only ensure the construction quality, but also ensure that the asphalt mixing plant is not damaged. Although the construction details are critical, the key skills of the asphalt mixing plant construction must be mastered.
Before the construction of the asphalt mixing plant, the top surface of the asphalt mixing plant construction range should be removed, and the dry and flat site elevation should be kept to meet the design requirements. If the ground surface is too soft, the foundation should be reinforced to prevent the construction machinery from becoming unstable and to ensure that the pile frame is vertical.

The asphalt mixing equipment mentioned here may also refer to an asphalt concrete mixing plant. At present, asphalt mixing equipment generally uses a complete set of equipment for mixing. So what are the benefits of using a complete set of equipment?
1. More effective.
In today’s industrial production, a complete set of asphalt mixing equipment can help improve production efficiency and ensure product quality. This is why even in a mixing plant, the equipment used is a complete set of equipment.
2. Ensure quality.
When mixing asphalt, a certain ratio is set. For this type of asphalt liquid used in different occasions, its ratio control has strict requirements. It is necessary to determine its mixing method and mixing time to ensure that the asphalt liquid is consistent with the production site. One of the advantages of a mixing plant is that the quality can be effectively controlled.
3. It can be sampled.
After mixing at the mixing plant, the quality inspector can sample and inspect to ensure that the mixed asphalt liquid meets the use requirements.
In short, asphalt mixing equipment will use a complete set of equipment, mainly to facilitate the later asphalt to meet production needs. Through the mixing plant, the mixing time and feeding sequence can be better controlled, so that the mixed product can meet different use requirements. And after using the archiving equipment, effective spot checks can be carried out, which can better ensure that the quality meets the construction requirements.

The development prospects of asphalt mixing plants are very good, and the product competition on the market is also very fierce. When the equipment is used, uneven wear of the supporting wheels and wheel rails often occurs, and sometimes there are some abnormal noises and edge gnawing. The main reason is that after the asphalt mixing station has been working for a period of time, the drying cylinder is exposed to high temperature and friction occurs between the supporting wheel and the wheel rail.
Under the action of drying materials in an asphalt mixing station, the equipment will vibrate violently, which will directly lead to improper adjustment of the gap between the wheel rail and the supporting wheel, or mutual interference between the two. The position is skewed, so the operator needs to add grease to the surface contact positions of the supporting wheel and the calibrating wheel rail after every day’s work.