01 Overview of Large Asphalt Mixing Plants
In the field of high-grade highway construction, the assembly and installation technology of large asphalt concrete mixing equipment has become increasingly mature. To further improve work efficiency, we must conduct a detailed selection and matching analysis of large mixing equipment and its auxiliary equipment, and clarify the installation and commissioning process of the asphalt plant. Improving the efficiency of the mixing plant requires optimization of the selection and matching of mature equipment and the installation process; intermittent equipment has become the mainstream due to its advantages.
02 Installation Key Points
> Foundation and Equipment Installation
In the installation process of a large asphalt mixing plant, site selection and application technology are the primary considerations. At the same time, mastering the installation methods of the foundation and equipment is also crucial. Site selection and technology application are key during installation; comprehensive equipment commissioning and geological condition adaptation are the focus of foundation construction; and reasonable installation procedures help save costs.
When installing a large asphalt mixing plant, the first thing to focus on is the installation of the foundation and equipment. When selecting a site, ensure that the asphalt mixing plant is far away from residential areas and farmland to avoid interference. Before installation, comprehensive commissioning of the equipment is essential, including checking for scratches or wear, and lubricating the bearings according to regulations. Comprehensive equipment commissioning and geological condition adaptation are key aspects of foundation construction. Simultaneously, technicians must carefully inspect the equipment and electrical systems to ensure they are in good working order and promptly identify and eliminate potential safety hazards.
Furthermore, considering the large amount of materials involved in the mixing plant, surrounding resources must be comprehensively considered. Based on geological conditions, appropriate foundation types, such as solid foundations and soft soil foundations, must be selected. For solid foundations, appropriate treatment of the bottom layer is required after excavation, and attention must be paid to the construction procedure of the foundation concrete. For soft soil foundations, after layout and excavation, techniques such as staggered piles and vibratory retaining walls must be used to reinforce the foundation bottom.
During foundation construction, close monitoring of the pouring of the foundation for the main building and the dry aggregate section is necessary to ensure that the same horizontal plane does not exceed the standard height, thereby minimizing the risk of resonance. Through a reasonable installation procedure, equipment installation should radiate outwards from the main building on three sides, while efficiently completing the basic tasks of large cranes to achieve cost savings.
> Cable Installation With the increase in the number of mixing plants, the power consumption of the motors also increases accordingly, typically in the range of 500-1000 kW. Due to the large cross-sectional area of ??the power supply lines, cable trenches and concealed channels must be used for proper planning during installation. Cable layout must be rationally planned, emphasizing insulation and protection to avoid electromagnetic interference.
Cable surfaces must be carefully inspected to ensure there are no open circuits, and self-adhesive high-voltage tape should be used for secure connections. When controlling system circuits, signals should be shielded first, and then the layout should be carried out as required. To prevent external electromagnetic interference, the wiring must be concealed and protected, and safety warnings must be installed. This effectively ensures power supply and equipment safety.