Home » Products » Bitumen Processing » What should I pay attention to when using different types of bitumen melting equipment?

What should I pay attention to when using different types of bitumen melting equipment?

According to the configuration, layout and controllability of bitumen melting equipment, bitumen melting plant can be divided into three types: mobile, transportable and portable. What should be paid attention to in the production of bitumen melter equipment of different sizes? Let’s learn about it below!
Bitumen melting plant is to fix the demulsifier mixing equipment, black anti-static tweezers, asphalt pump, automatic control system, etc. on a special support chassis. Because the bitumen melter equipment can directly change the production site, it is suitable for the production of emulsion bitumen in construction sites with decentralized projects, small usage and frequent movement.
The main components of the bitumen melting equipments are installed in one or two 60 standard containers. The bitumen melting plant is loaded and transported separately to complete the relocation of the construction site. With the help of asphalt melting equipments hoisting equipment, it is quickly installed and put into operation. Such bitumen melter plant has large, medium and small different configurations, which can meet different project requirements.

Rated 4.8/5 based on 509 customer reviews
Share:
Content

According to the configuration, layout and controllability of bitumen melting equipment, bitumen melting plant can be divided into three types: mobile, transportable and portable. What should be paid attention to in the production of bitumen melter equipment of different sizes? Let’s learn about it below!
Bitumen melting plant is to fix the demulsifier mixing equipment, black anti-static tweezers, asphalt pump, automatic control system, etc. on a special support chassis. Because the bitumen melter equipment can directly change the production site, it is suitable for the production of emulsion bitumen in construction sites with decentralized projects, small usage and frequent movement.
The main components of the bitumen melting equipments are installed in one or two 60 standard containers. The bitumen melting plant is loaded and transported separately to complete the relocation of the construction site. With the help of asphalt melting equipments hoisting equipment, it is quickly installed and put into operation. Such bitumen melter plant has large, medium and small different configurations, which can meet different project requirements.
During the production, the viscosity of the bitumen melting equipment decreases with the increase of temperature. For every increase of 12℃, its dynamic viscosity decreases by about one time. When manufacturing bitumen melting equipment, the cultivated matrix bitumen must be heated to liquid before emulsion can be carried out. In addition, in order to integrate the dissolution capacity of the colloid mill into the bitumen melting plants, the bitumen melting equipment generally controls the dynamic viscosity of the cultivated matrix bitumen to be about 200cst. The lower the temperature, the higher the viscosity of the asphalt melting plants. Increasing the pressure of the asphalt pump and the colloid mill will make the bitumen melting equipment unable to emulsify.
In order to prevent the water content in the finished product from being vaporized and multi-effect evaporated during the production of the bitumen melting equipment, it is also difficult to heat the temperature of the cultivated matrix bitumen of the bitumen melting equipment too high. Generally, the temperature of the finished product at the inlet and outlet of the colloid mill should be controlled to be lower than 85℃. The temperature of the asphalt melting equipment during production and the key control method of the viscosity of the asphalt melting plant should be properly operated according to the instructions, so that its characteristics can be fully demonstrated. There are many different models and specifications of bitumen melting equipment.
Because general bitumen melter equipment also has different classifications, when manufacturing modified material bitumen melting equipment, it is necessary to pay attention to whether the commonly used raw materials are required for general asphalt melting plant and ensure quality and quantity. Asphalt melting equipment is a compound of high molecular weight nitrogen oxides, which is very sensitive to temperature. When the temperature is higher than 180°C, the bitumen in the bitumen melting plant dissolves into dispersed carbon, and the precipitation of cementite and bitumen melting equipment substances seriously affects the elongation and adhesion of bitumen, and affects the properties and performance of bitumen.
Temperature is an important factor affecting the properties and performance of bitumen melting plants, so the heating temperature and heating time must be strictly controlled. If the temperature of the bitumen melting plant is too high or the heating time is too long, the performance of the bitumen melting equipment will be affected to varying degrees, thereby affecting the quality of construction. The temperature of the vulcanized rubber asphalt melter equipment must be maintained during use.

Inquiry


    More Road Maintenance

    Gravel Synchronized seal Trucks are essential road construction equipment. Regular maintenance and care are essential to ensure proper operation and extend their service life. This article provides a maintenance and care guide for Gravel Synchronized seal Trucks to help users manage their equipment correctly on a daily basis.
    Cleaning and Lubrication:
    Gravel Synchronized seal Trucks accumulate dust, sand, and other impurities during use, so regular cleaning is crucial. Use a high-pressure water jet or detergent to thoroughly clean the vehicle, especially the hydraulic system and feed mechanism.
    Regularly check the hydraulic system fluid to ensure cleanliness and proper fill level. Replace the hydraulic fluid according to the manufacturer’s recommendations and regularly check the fluid viscosity and pressure.
    Inspection and Repair:
    Regularly inspect key components of the gravel truck, such as the hydraulic cylinder, conveyor belt, and vibrator. Ensure they are in good working condition and free of leaks, looseness, or wear.
    Inspect the feed port and distribution mechanism to ensure even discharge and distribution of gravel. Repair or replace any damaged, clogged, or loose components. Check the vehicle’s tires and brake system to ensure they are in good condition. Replace tires as needed and adjust and maintain the brake system.
    Regular Maintenance:
    Develop a regular maintenance schedule based on the equipment manufacturer’s maintenance manual. This includes replacing filters, cleaning or replacing the air filter, and inspecting and adjusting the drive chain.
    Regularly check the electrical system and instrument panel to ensure the accuracy and display of the instruments.
    Cooperate with professionals for regular comprehensive inspections and maintenance, including pressure testing the hydraulic system and inspecting and adjusting the drive system.
    Proper maintenance and care can keep your gravel truck in good working condition, improving construction efficiency and extending its lifespan. Users should follow the manufacturer’s requirements and instructions to develop a reasonable maintenance schedule. During use, be aware of any abnormalities and promptly address and repair them.

    Energy conservation and environmental protection are also excellent ways for Chinese companies to break down foreign trade barriers. By the end of 2011, the annual fuel consumption of my country’s construction machinery products exceeded the total annual output value of construction machinery. Currently, market entry barriers in countries like the United States and Japan are rising, and emission standards are a primary concern among these trade barriers. Industry experts believe that energy conservation and emission reduction in the construction machinery industry are challenging, often hindered by technical bottlenecks. Therefore, increasing research and development efforts is an effective way to address this situation. Energy conservation and environmental protection are the inevitable trends in the development of China’s construction machinery industry.
    Whether it is to reduce environmental burdens or break down foreign trade barriers, energy conservation and environmental protection will become the mainstream trend in the development of construction machinery. The future development of China’s construction machinery industry will place greater emphasis on transformation and upgrading, and energy conservation and environmental protection will be a key focus in its implementation strategies. Currently, construction machinery manufacturers are incorporating more energy-saving and environmental protection elements into their new products. At the just-concluded biennial Shanghai Bauma Show, renowned international construction machinery companies like Komatsu, Hyundai, and Volvo Construction Equipment, as well as Chinese construction machinery giants like Sany, XCMG, Zoomlion, and Liugong, showcased their latest equipment, all boasting enhanced energy-saving and environmental performance. This demonstrates that the future of construction machinery will inevitably be dominated by energy conservation and environmental protection. Construction machinery companies must prioritize their own efforts to achieve higher product efficiency and superior energy-saving and consumption-reduction performance.

    Highway preventive maintenance construction methods and application scenarios are key measures to ensure the long-term performance of highways and extend their service life. The following are common construction methods and their application scenarios:
    1. Micro-surfacing
    Construction method: Mix emulsified asphalt, aggregate, filler, etc. and spread them on the road surface to form a thin layer of protection.
    Application scenario: Suitable for roads with slight cracks and slight rutting, which can effectively prevent water and slip and delay aging.
    2. Slurry seal
    Construction method: Spread with emulsified asphalt, aggregate and other mixtures to form a thicker protective layer.
    Application scenario: Suitable for moderate cracks and rutting, with significant waterproof and anti-slip effects, and often used on roads with heavy traffic.
    3. Mist seal
    Construction method: Spray emulsified asphalt or regeneration agent to penetrate the road surface and restore the asphalt performance.
    Application scenario: Suitable for aging and slightly cracked roads, which can effectively seal small cracks and delay further damage.
    4. Chip seal
    Construction method: first spray asphalt, then cover with gravel, and roll to form a protective layer.
    Application scenario: suitable for moderately damaged roads, with good waterproof and anti-skid effects, often used in rural or low-traffic roads.
    5. Thin layer overlay
    Construction method: lay a thin layer of hot-mixed asphalt mixture to form a new pavement layer.
    Application scenario: suitable for moderate cracks and rutting, which can significantly improve the smoothness and anti-skid performance of the road surface.
    6. Crack sealing
    Construction method: use asphalt or rubber materials to fill cracks to prevent water penetration.
    Application scenario: suitable for roads with obvious cracks, which can effectively prevent crack expansion and water intrusion.
    7. Pavement regeneration
    Construction method: reuse old pavement materials through cold regeneration or hot regeneration technology.
    Application scenario: suitable for roads with large-scale damage, which can save materials and extend service life.
    8. Local repair
    Construction method: repair the local damaged area to restore the smoothness of the road surface.
    Application scenarios: Suitable for local potholes, cracks, etc., and can quickly restore the function of the road surface.
    9. Anti-skid treatment
    Construction method: Improve the friction coefficient of the road surface by grooving or laying an anti-skid layer.
    Application scenarios: Suitable for slippery sections, such as curves and ramps, which can significantly improve driving safety.
    10. Drainage treatment
    Construction method: Improve drainage facilities, such as adding drainage ditches and permeable pavements.
    Application scenarios: Suitable for sections with serious water accumulation, which can effectively prevent water damage and extend the life of the road surface.
    Summary
    There are various methods for highway preventive maintenance construction, and the selection should be based on comprehensive considerations of factors such as the degree of road damage, traffic volume, and climate. Reasonable preventive maintenance can not only extend the life of the road, but also improve driving safety and comfort.

    Asphalt, a black, viscous mixture obtained through crude oil fractionation, is a key component of asphalt used in the construction of roads, streets, and other infrastructure. Modified asphalt is chemically engineered to deliver optimal performance, with increased resistance to permanent deformation, particularly in asphalt mixes used in challenging or heavily trafficked locations.
    Market Driver Analysis
    The increasing adoption of modified asphalt in various industries, including roads and construction, is a key factor driving market growth.
    Increasing demand for modified asphalt in the waste management, water management, and industrial sectors is also driving market growth.
    Rapid industrialization in emerging economies and increased road construction, repair, and maintenance activities are driving the growing demand for modified asphalt products.
    In addition, growing awareness of sustainable building materials is contributing to market growth. Polymer-modified asphalt offers environmental benefits compared to traditional asphalt, such as reduced energy consumption, a lower carbon footprint, and improved recyclability. Modified Asphalt Market Segment Analysis
    By product type, modified asphalt is categorized into paving grade, hard grade, polymer-modified asphalt, and emulsified asphalt.
    By application, the modified asphalt market is segmented into road construction, building construction, and other applications. Road construction applications account for the largest market share.
    Modified Asphalt Market Regional Analysis
    Currently, the Asia-Pacific region holds a significant share of the global asphalt market. Economies such as China and India are also experiencing the fastest population growth, leading to increased traffic volume and a surge in demand for modified asphalt.
    The modified asphalt market research report published by Betzers Consulting includes a comprehensive analysis of the modified asphalt market size and growth trends, the current state of the industry, the rankings and market shares of major manufacturers, and segment analysis, including type, application, regional market size and market share. It also forecasts future development trends for the modified asphalt market.

    Asphalt distributors can spray, lay, and compact asphalt, improving construction efficiency and ensuring project quality.
    Asphalt distributors play a crucial role in modern road construction. They not only efficiently apply asphalt but also assist with laying and compacting, providing strong technical support for road construction. So, how do asphalt distributors accomplish these three key tasks? Let’s take a closer look.
    1. Asphalt Spraying: Uniform and Efficient, Improving Project Quality
    One of the primary functions of an asphalt distributor is to spray asphalt. It evenly applies asphalt to the road surface, ensuring the thickness and uniformity of the asphalt layer meet design requirements. During the spraying process, the asphalt distributor can adjust the spraying speed and volume according to actual needs to meet varying road conditions and construction requirements. Furthermore, asphalt distributors are equipped with advanced control systems that precisely control the amount of asphalt sprayed, avoiding waste and pollution.
    2. Asphalt Paving: Smooth and Dense Paving, Improving Road Performance
    After spraying asphalt, asphalt distributors can also perform asphalt paving. It quickly spreads the asphalt sprayed on the road surface and, through vibration or rolling, makes the asphalt layer denser and smoother. This step is crucial for improving the road’s smoothness, density, and skid resistance. The asphalt spreader’s laying process ensures that the asphalt layer is tightly bonded to the base layer, forming a complete pavement structure.

    Some of the equipment of emulsified modified bitumen equipment are as follows. The specially made bitumen filter can effectively filter the residues and dirt in the high-temperature culture medium bitumen to avoid damage to the subsequent equipment. The emulsified modified bitumen equipment adopts a spiral plate type or a shell and tube heat exchanger to quickly heat the culture medium bitumen through high-temperature heat transfer oil to meet the needs of the production process. The emulsified modified bitumen equipment is heated in the storage tank to prevent the bitumen from aging due to long-term high-temperature heating and exposure to the air. The sulfate generated during the production process of the emulsified modified bitumen equipment is very limited, reducing air pollution.
    The emulsified modified bitumen equipment sends the modified material manually poured into the dumping bin to the bitumen batching tank by wind or spiral. It can be equipped with a metering and calibration system. The emulsified modified bitumen equipment thickener is automatically or manually added. The emulsified modified bitumen equipment can be equipped with a metering and calibration system. Emulsified modified bitumen equipment transportation and metering and calibration system, the emulsified modified bitumen equipment adds the set bitumen amount to the batching tank through the frequency converter and computer interlock. The emulsified modified bitumen equipment and bitumen steam flowmeter use big brand products to ensure the preparation.

    Asphalt spreader is an irreplaceable tool for highway maintenance. Asphalt spreader is an irreplaceable tool for highway maintenance. Highway maintenance is divided into four categories according to the nature of the project, scale, and technical complexity: minor repair, medium repair, major repair, and improvement. Specific classification:
    (1) Minor repair and maintenance project: preventive maintenance and repair of slightly damaged parts of the highway and all its engineering facilities to keep them in good condition. It is usually planned and carried out daily by the maintenance team within the annual minor repair and maintenance quota funds on a monthly (ten-day) basis.
    (2) Medium repair project: regular repair and reinforcement of general wear and tear and local damage of highway engineering facilities to restore them to their original state. It is usually planned and implemented by grassroots road maintenance agencies on an annual (seasonal) basis.
    (3) Major repair project: periodic comprehensive repair of major damage to highway facilities to fully restore them to the original design standards, or local improvements and individual additions within the original technical level to gradually improve the highway’s traffic capacity. It is usually organized and implemented by grassroots road maintenance agencies or with the help of their superior agencies according to the approved annual project budget.
    (4) Improvement projects are large projects that improve the technical level of roads and their engineering facilities in stages and sections due to their inability to meet traffic volume and load requirements, or significantly improve traffic capacity through improvements. It is usually organized and implemented or completed through bidding by regional road maintenance agencies or provincial road maintenance agencies according to the approved plan and design budget. As a manufacturer of asphalt spreaders, we welcome you to visit us.