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How to do daily maintenance of modified asphalt equipment

Whether it is the application of modified asphalt equipment or the application of other equipment, if you want to extend its service life, you need to do daily maintenance work. In order to better help everyone, we have modified asphalt The maintenance methods that can be adopted when using the equipment are introduced as follows:

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Whether it is the application of modified asphalt equipment or the application of other equipment, if you want to extend its service life, you need to do daily maintenance work. In order to better help everyone, we have modified asphalt The maintenance methods that can be adopted when using the equipment are introduced as follows:
(1) The emulsifier, delivery pump, and other motors, mixers, and valves should be maintained every day. Shandong modified asphalt equipment manufacturer
(2) If the modified asphalt equipment is out of service for a long time, the liquid in the tank and pipes should be emptied, all hole covers should be tightly closed and kept clean, and all running parts should be filled with lubricating oil. The rust in the tank should be removed when used for the first time and when used again after a long period of disuse, and the water filter should be cleaned regularly.
(3) The speed-regulating pump used to control flow should be regularly tested for accuracy and adjusted and maintained in a timely manner. Modified asphalt equipment should regularly check the matching gap between its stator and rotor. When the minimum gap specified by the machine cannot be reached, replacement of the stator and rotor should be considered.
(4) After each shift, the emulsifier of the modified asphalt equipment should be cleaned.
(5) Regularly check whether the terminals in the electrical control cabinet are loose and whether the wires are worn during shipment. Remove dust to avoid damage to the machine parts. The frequency converter is a precision instrument. Please refer to the instruction manual for specific use and maintenance.

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    We should select products that meet the specifications, and we should not select raw materials that do not meet the specifications. The other thing is the operation technology of asphalt heating equipment. Skilled operation technology is the most important, and training is required before taking up the post.
    In recent years, with the continuous development of various industries, the production of various equipment including modified asphalt equipment has been further developed and applied. Professionals introduced that in the process of using modified asphalt equipment for production, the terminal control system implements full automatic control of medium weight, working temperature, working flow, valve opening and closing, etc., thereby ensuring the quality of modified asphalt and greatly improving production efficiency. Now Shandong Duxiu Factory will explain the operating advantages of modified asphalt equipment to customers:
    The base asphalt is heated to 150-170℃ in the rapid heating tank and then enters the blending tank to mix with the modifier fed in through the feeding device. The asphalt pump at the bottom of the blending tank then sends it to the colloid mill for high-speed grinding and shearing, so that the modifier and base asphalt are fully dissolved in extremely small particles, thereby improving the various properties of the asphalt. The finished modified asphalt after high-speed shearing and grinding enters the finished product development tank at the rear for direct use.

    Improve the understanding of the importance of preventive maintenance
    We should further improve the understanding of the importance of preventive maintenance and raise preventive maintenance to the level of highway asset protection and road protection. At present, leaders at all levels and maintenance departments do not fully understand the significance of preventive maintenance of asphalt pavement. We should deepen our understanding of the important role of preventive maintenance and improve the strategic awareness, initiative and creativity of preventive maintenance. At the same time, the maintenance department should strengthen communication and exchanges with transportation authorities and financial management departments at all levels, so that departments at all levels understand the importance and necessity of preventive maintenance and create conditions for the implementation of preventive maintenance and funding sources. At the same time, it is very necessary to add preventive maintenance to the classification of maintenance projects, which will help the management of leaders at all levels and the implementation of preventive maintenance.
    Improve the decision-making and planning of preventive maintenance
    According to the decision-making and planning process, reasonably arrange the preventive maintenance of asphalt concrete pavement structure to ensure the safe and stable operation of highway projects throughout the life cycle, and reduce production costs while providing high-quality traffic services. Therefore, the key to preventive maintenance of asphalt concrete pavement structure lies in establishing a scientific decision-making and planning mechanism. The Ministry of Transport proposed in the “13th Five-Year Plan for Highway Maintenance Management Development” that the average annual mileage of preventive maintenance for expressways should not be less than 8%, and that for ordinary national and provincial roads should not be less than 5%. In the actual application process, local governments should also actively summarize experience and propose different preventive maintenance ratios based on the specific conditions of different regions.

    The fiber-reinforced synchronous sealing vehicle is a special vehicle used for road construction and maintenance, mainly for processes such as gravel sealing. This vehicle plays a vital role in road construction and maintenance, helping to ensure the flatness and durability of the road surface and improve the service life of the road.
    First, the fiber-reinforced synchronous sealing vehicle adopts advanced synchronous sealing technology, which can accurately control the spraying and distribution of gravel to ensure the uniformity and quality of the road sealing layer. This precise construction method can effectively improve the flatness and pressure resistance of the road surface, reduce the possibility of road damage and breakage, and extend the service life of the road.
    Secondly, the use of fiber-reinforced synchronous sealing vehicles can improve the efficiency and quality of road construction and maintenance. Through the automated construction process, quality problems caused by human errors and irregular operations can be reduced, and the consistency and stability of construction can be improved. This not only saves manpower and time costs, but also improves the overall efficiency of road construction and maintenance.
    In addition, the fiber-reinforced synchronous sealing vehicle can also reduce the impact of the construction site on the environment. The use of advanced spraying technology and material recovery devices can reduce the waste of gravel and materials, reduce the interference and pollution of construction to the surrounding environment, and conform to the concept of sustainable development.
    In general, fiber-reinforced synchronous sealing vehicles are of great significance in road construction and maintenance. They not only improve the service life and quality of roads, but also improve construction efficiency and reduce the impact on the environment. With the continuous advancement of science and technology and the improvement of engineering technology, it is believed that fiber-reinforced synchronous sealing vehicles will play a more important role in future road construction and maintenance, and contribute more to the construction and maintenance of transportation infrastructure.

    In order to better play the role of slurry seal vehicles, this article explains the matters that should be noted from the aspects of the scope of application, type and material selection, construction technology, common diseases, etc. of slurry seal vehicles.
    The slurry seal vehicle is thin in thickness and mainly plays the role of waterproofing, anti-skid, wear-resistant and improving the appearance of the road surface. In the pavement structure system, it can only serve as a surface protection layer and wear layer, but not a load-bearing structure. It is widely used in the construction and maintenance of highways. Practice has proved that the slurry seal can also play an important role by reasonably selecting the thickness and type of the slurry seal and strictly controlling the construction technology and quality.
    (1). The scope of application of slurry seal vehicles includes the following aspects:
    1. When the pavement damage index of expressways and first-class highways is evaluated as medium and below, or the pavement damage index of second-class and below highways is evaluated as secondary and below, when medium repair and overlay measures should be taken, slurry seal can be selected.
    2. When the pavement driving quality index of expressways and first-class highways is evaluated as medium or below, or the pavement driving quality index of second-class and below highways is evaluated as second or below, medium repair and overlay measures should be taken to improve its flatness, and slurry seal can be selected.
    3. For sections of expressways and first-class highways with insufficient anti-skid capacity (SFC<40), or sections of second-class and below highways with insufficient anti-skid capacity (SFC<33.5), measures such as adding overlays should be taken to provide anti-skid capacity of the road surface. 4. Anti-skid layer and waterproof protective layer used for third- and fourth-class highways to improve the appearance of the road surface.

    Emulsified asphalt equipment is a widely used asphalt equipment. Now its ultra-high performance has been widely praised by users. However, we must first ensure the safe use of emulsified asphalt equipment to fully demonstrate its performance; modified asphalt equipment is an asphalt binder made by adding rubber, resin, high molecular polymer, ground rubber powder or other fillers and other admixtures (modifiers), or taking measures such as mild oxidation of asphalt to improve the performance of asphalt or asphalt mixture; So how much do you know about the safe use and operation of modified asphalt equipment? Today, the editor will tell you;
    Placement: The modified asphalt equipment should be placed on a flat place, and the front axle wheel should be fixed with sleepers and the tires should be dangling to ensure the stability of the machine during work.
    Regularly inspect whether the mixer blades are deformed and whether the screws are loose.
    Inspect whether the running direction of the mixing barrel is consistent with the arrow; if not, please replace the positive and negative poles of the wiring.
    Before powering on, you should inspect and test run the empty vehicle, check for leakage, and check the idling of the mixing barrel. The normal speed is about 3 times faster when the empty vehicle is full. If the speed is wrong, you should stop the machine and check the asphalt tank.
    Note: After the asphalt material is mixed, it is best to stop the machine for one hour, clean the drain material in the mixing barrel, pour in clean water, and clean the mortar. Then drain the water. Remember that there should be no water accumulation in the barrel to prevent the formula from changing, and the blades are prone to rust. During use, everyone should pay attention to these small links to avoid unnecessary losses to their work.

    The viscosity of emulsified asphalt equipment decreases with the increase of temperature during the production process. The power viscosity of emulsified asphalt equipment is about twice as high as every 12℃ increase. During processing, the culture medium asphalt barrel should be heated to liquid before demulsification. In order to better integrate the demulsification emulsified asphalt equipment capacity of the colloid solution mill, the culture medium asphalt barrel power viscosity is generally controlled to be about 200cst. The lower the temperature, the higher the viscosity, which increases the pressure of the asphalt barrel pump and the colloid solution mill, and the emulsion cannot be demulsified. However, on the other hand, in order to prevent the emulsified asphalt equipment from weaning when the finished product water evaporates, it is unlikely to overheat the culture medium asphalt barrel temperature. Generally, the finished product temperature at the inlet and outlet of the colloid solution mill should be less than 85℃.
    One of the important methods to control the temperature and viscosity of emulsified asphalt equipment during processing is based on this. Everyone must carry out scientific operation according to the instructions of the emulsified asphalt equipment, so that the characteristics of the emulsified asphalt equipment can be fully presented. The development trend of the drying theory of emulsified asphalt equipment requires the stone resources to be processed, dried and heated. The reason for the emulsified asphalt equipment is that the quality of wet raw materials does not meet the requirements of asphalt mixture production and processing technology equipment companies.

    Asphalt spreader is used to spread the penetration oil, waterproof layer and bonding layer of the bottom layer of asphalt pavement of high-grade highway. It can also be used for the construction of county and township highway oil roads with layered paving technology. It consists of a car chassis, an asphalt tank, an asphalt pumping and spraying system, a thermal oil heating system, a hydraulic system, a combustion system, a control system, a pneumatic system, and an operating platform.
    Knowing how to properly operate and maintain the asphalt spreader can not only extend the service life of the equipment, but also enable the construction project to proceed smoothly. So what problems should the asphalt spreader pay attention to when working? The technicians of Gaoyuan Road Construction Machinery Equipment Co., Ltd. give you tips:
    1). Before use, please check whether the position of each valve is accurate and make preparations before work. After starting the motor of the asphalt spreader, check the four thermal oil valves and the pressure gauge. After everything is normal, start the engine and the power take-off starts to work. Test the asphalt pump and circulate for 5 minutes. If the pump head shell is hot, slowly close the thermal oil pump valve. If the heating is insufficient, the pump will not turn or make noise. In this case, the valve needs to be opened to continue heating the asphalt pump until it can operate normally. During the working process, the asphalt liquid must be kept at a working temperature of 160~180℃, and it cannot be filled too full (pay attention to the liquid level pointer during the injection of asphalt liquid, and check the tank mouth at any time). After the asphalt liquid is injected, the filling port must be closed tightly to prevent the asphalt liquid from overflowing during transportation.
    2). During use, asphalt may not be pumped in. At this time, it is necessary to check whether the interface of the asphalt suction pipe is leaking. When the asphalt pump and pipeline are blocked by solidified asphalt, a blowtorch can be used for baking, and the pump must not be forced to turn. When baking, care should be taken to avoid directly baking the ball valve and rubber parts.
    3). When spraying asphalt, the car should be driven at a low speed. Do not step on the accelerator hard, otherwise it may cause damage to the clutch, asphalt pump and other components. If 6m wide asphalt is spread, pay attention to obstacles on both sides at any time to prevent collision with the spreading pipe. At the same time, the asphalt should be kept in a large circulation state until the spreading work is completed. After the work is completed every day, if there is any remaining asphalt, it must be returned to the asphalt pool, otherwise it will solidify in the tank and cannot work next time.
    4). In addition, the emulsifier must also pay attention to daily maintenance:
    1. The emulsifier and delivery pump and other motors, agitators, and valves should be maintained daily.
    2. The emulsifier should be cleaned after work every day.
    3. The speed regulating pump used to control the flow should be regularly tested for accuracy, and adjusted and maintained in time. The asphalt emulsifier should regularly check the matching clearance between its stator and rotor. When the minimum clearance specified by the machine cannot be reached, the stator and rotor should be replaced.
    4. If the equipment is out of use for a long time, the liquid in the tank and pipeline should be emptied (the emulsifier aqueous solution should not be stored for a long time), the hole covers should be tightly closed, kept clean, and the running parts should be filled with lubricating oil. When it is used for the first time or when it is used again after a long period of inactivity, the rust in the tank should be removed, and the water filter should be cleaned regularly.
    5. Regularly check whether the terminal in the electric control cabinet is loose, whether the wires are worn during shipment, and remove dust to avoid damage to the machine parts. The frequency converter is a precision instrument. Please refer to the instruction manual for specific use and maintenance.
    6. There is a heat transfer oil coil in the emulsifier water solution heating stirring tank. When injecting cold water into the water tank, the heat transfer oil switch should be turned off first, and then the switch should be turned on to heat after adding the required amount of water. Pouring cold water directly into the high-temperature heat transfer oil pipeline can easily cause the weld to crack.