Emulsified asphalt equipment improves the fluidity of asphalt

In our daily life, we can often see emulsified asphalt equipment. Its appearance has brought us great convenience. So what is the difference between its modification process? Below, the editor will give you a brief introduction to the relevant knowledge points.
1. Emulsified asphalt equipment first emulsifies and then modifies: This is a relatively simple way to make modified emulsified asphalt. The production process is to grind hot asphalt and emulsifier soap together through a colloid mill to make ordinary emulsified asphalt, and then add latex-like modifiers to the emulsified asphalt through mechanical stirring to make modified emulsified asphalt. The characteristic of this method is that it does not require high equipment.

I believe that after a long period of contact with asphalt tanks, everyone knows that the working efficiency of emulsified asphalt equipment actually depends on the operator. The more experienced the operator is and the stronger his ability to deal with various emergencies is, the higher the working efficiency will be, and the safety will be guaranteed. Mastering more equipment-related knowledge is what every friend should pursue. Today, the editor will explain to you the details that need to be paid attention to when operating emulsified asphalt equipment:

The requirements for SBS asphalt emulsification equipment are very high. The micro powder machine must have a sufficiently large driving force and can bear the condensation type. Because the temperature requirements of the emulsion SBS asphalt process are relatively high, the emulsified asphalt should be passed through a heat exchanger before feeding to reduce the emulsified asphalt temperature to below 90°C to prevent the emulsified asphalt from breaking due to excessive temperature.
The application scope of SBS modified emulsified asphalt is very wide. According to the nature of the construction, it can be used in new construction, renovation, and reconstruction projects; according to the nature of the project, it can be used in overhaul, equipment overhaul, and maintenance projects. Among them, the actual application projects include micro-surfacing, cold regeneration, cold mixing and cold paving, adhesive layer, permeable oil, slurry seal, gravel permeable layer, fog permeable layer, road moisture-proofing, SBS membrane, ground seam filling, and all other projects that can use emulsified asphalt.

In the asphalt-water system, the emulsifier molecules move between the asphalt and water interface, and the water-loving groups of the molecules are adsorbed on the surface of the asphalt, making it charged, while the hydrophilic groups enter the water phase. This connects the asphalt particles with water, reducing the interfacial tension between the two. At the same time, because the asphalt particles have the same charge and repel each other, they are prevented from agglomerating with each other, so that the asphalt emulsion can remain uniform and stable for a certain period of time. The nature of the charge is determined by the charge of the hydrophobic group or hydrocarbon chain of the emulsifier. If it is negatively charged, the asphalt particles are negatively charged, and the emulsion formed is an anionic asphalt emulsion. Otherwise, it is a cationic asphalt emulsion. If the asphalt particles have both negative and positive charges, the emulsion is a zwitterionic asphalt emulsion; in addition, there is also a non-ionic asphalt liquid.

Modified asphalt equipment is a widely used asphalt equipment. Now its ultra-high performance has been widely praised by users. However, we must first ensure the safe use of modified asphalt equipment in order to fully demonstrate its performance. So how much do you know about the safe use and operation of modified asphalt equipment? Today, Gaoyuan Road Construction will explain it in detail:
1. Placement: The modified asphalt equipment should be placed on a flat place, and the front axle wheel should be fixed with sleepers and the tires should be suspended to ensure that the machine does not move around during operation.
2. Check regularly whether the mixer blades are deformed and whether the screws are loose.
3. Check whether the running direction of the mixing barrel is consistent with the arrow. If not, please replace the positive and negative poles of the wiring.
4. Before powering on, check for empty vehicle trial operation, check for leakage, and check the idling of the mixing barrel. The normal speed is about 3 times faster when the empty vehicle is full. If the speed is wrong, you should stop and check.
5. If the machine is stopped for more than one hour after the asphalt mixing is completed, clean the mixing barrel, pour in clean water, and clean the mortar. Then drain the water. Remember that there should be no water accumulation in the barrel to prevent the formula from changing and even rusting of the pages and other links.

The container-type emulsified bitumen equipment hot-melts the base cold-mix colored bitumen and disperses it through the equipment into small cold-mix colored bitumen particles in an aqueous solution containing emulsifier to form a liquid cold-mix colored bitumen material.

During the road construction process, asphalt spreaders also play an irreplaceable role. Let’s take a look at the main performance advantages of asphalt spreaders produced by Sinoroader and where their main contributions exist?
1. Manual/automatic control of spraying volume and working width. Each nozzle can be controlled individually, and the determinant nozzles can be freely combined to adjust the spraying width at will. Spreading control can be performed in the cab or the rear platform.
2. The automatic control system can measure the vehicle speed and automatically calculate the number of revolutions of the asphalt pump according to the input spreading volume, spraying width and asphalt type, and then automatically adjust the number of asphalt pumps through the system.
3. The vehicle-mounted rapid heating system (10-15℃/h) can improve the heating efficiency and reduce the construction auxiliary time and spreading temperature;
4. The flushing nozzle system can blow out the remaining asphalt in the nozzle through diesel and high-pressure air to prevent the asphalt from freezing in the nozzle and increase the service life of the nozzle.

After the emulsified bitumen equipment has been used for a long time, it needs maintenance. There are several points to note when adjusting the emulsified bitumen equipment:
1. During use, regular maintenance should be carried out as appropriate according to the processing materials;
2. For the maintenance and use of the motor, please refer to the motor manual;
3. Most of the random spare parts are national standard and department standard parts, which are purchased all over the country;
4. The colloid mill is a high-precision machine with a line speed of up to 20m/second and a very small grinding disc gap. After inspection and reinstallation, the coaxiality error between the housing and the main shaft must be corrected with a dial indicator ≤0.05mm;
5. When repairing the machine, it is not allowed to be directly knocked with an iron bell during the disassembly, reinstallation and adjustment process. Use a wooden hammer or a wooden block to knock gently to avoid damaging the parts;
6. The machine seals: divided into static and dynamic seals. The static seal uses an O-type rubber ring and the dynamic seal uses a hard mechanical combined seal. If the hard sealing surface is scratched, it should be repaired by grinding on flat glass or flat casting immediately. The grinding material should be ≥200# silicon carbide grinding paste. If the seal is damaged or cracked seriously, please replace it immediately.

I believe that many people already know about synchronous gravel sealing. But when asked under what circumstances synchronous gravel sealing is suitable, many people cannot tell.
Under what circumstances is synchronous gravel sealing more suitable? According to the technical specifications for the construction of simultaneous gravel sealing, simultaneous gravel sealing can be used for the following disease types:

In the cold winter, the following points should be noted when using bitumen melter equipment:

1. Keep warm: The bitumen melter equipment needs to be operated indoors or in a place with sunshade facilities, and ensure that the temperature of the bitumen melter and the surrounding environment is kept within an appropriate range.
2. Check the bitumen melting equipment: Before use, the bitumen melter should be checked, including whether the circuit, liquid circuit and other parts of the equipment are working properly, and whether the equipment has leakage, water leakage and other conditions.
3. Pay attention to safety: During operation, protective bitumen melter equipment should be worn to avoid direct contact with hot bitumen. At the same time, avoid overloading the bitumen melter to prevent equipment damage and safety accidents.
4. Control speed: Reasonably control the working speed of the bitumen melting equipment according to weather conditions and road conditions to avoid overheating of the equipment, which may cause the bitumen to flow too quickly or burn.
5. Storage conditions: When not in use, place the equipment in a dry, ventilated and moderately warm place, and ensure that the residue in the equipment is completely cleaned.

Everyone has a side of themselves that they don’t want others to know. As a preventive road maintenance technology, slurry sealing has some shortcomings. do you think so?
Slurry seal is a kind of road protection that uses special equipment to mix emulsified asphalt, water, additives, aggregates, fillers and other ingredients in a certain proportion, and then mixes the slurry mixture onto the original road surface to form a thin layer. Maintenance technology. These are all well known. The editor will not go into details on this.

Bitumen emulsion equipment is widely used in new technologies and new processes for preventive maintenance. Bitumen emulsion plant is an emulsion at room temperature formed by dispersing bitumen into the water phase. It is a new material that is made of natural materials. It is different from traditional Compared with hot bitumen, it saves more than 50% of energy, saves 10%-20% of bitumen, and causes less pollution.

What details should be paid attention to when adding materials to the emulsified bitumen equipment? Speaking of emulsified bitumen equipment, I don’t know how much you know? What should we pay attention to when adding materials?
The black anti-static tweezers grinding wheel of the emulsified bitumen equipment has no heating barrel. Before use, you must first add an appropriate amount of diesel, let the black anti-static tweezers circulate for 3 to 5 minutes to generate heat (the temperature after operation is about 80 to 100 degrees) Open the shut-off valve on the oil pipe and discharge the diesel in the machine. The temperature of the black anti-static tweezers grinding wheel is about 80 to 100 degrees before it can be loaded and put into production. If there is a heating collet, heat the grinding wheel before starting, and then load the materials for production.

The viscosity of the bitimen melter equipment decreases as the temperature increases during the production process. Its output viscosity is about twice as high as every 12°C increase. During production, the base bitimen melter equipment must first be heated to a liquid state and then emulsified. In order to better integrate the emulsification ability of colloid milling, the viscosity of base bitimen melter is generally controlled to be about 200 cst. The lower the temperature, the higher the viscosity, which increases the pressure on the bitimen melter pump and colloid milling, making emulsification impossible: However, on the other hand, in order to prevent the asphalt debarrel equipment from weaning when the moisture of th

Abstract: Asphalt melting equipment is one of the indispensable equipment in modern road construction. Its main function is to heat a large amount of cold hard asphalt to a suitable working temperature at the construction site. Advanced asphalt melting equipment can greatly improve construction efficiency, reduce human resources and time costs, and ensure pavement quality at the same time.

Asphalt mixing plant is one of the main equipment for producing asphalt concrete. It can mix asphalt, gravel, cement and other materials together in a certain proportion to obtain the products required for highway construction. In order to ensure its operating effect, the asphalt mixing station also needs to be powered on for trial operation before it is officially put into work.

Asphalt spreader vehicle is an intelligent and automated high-tech product that specializes in spreading emulsified asphalt, diluted asphalt, hot asphalt, high-viscosity modified asphalt, etc.
Asphalt spreader is used for spreading the penetration oil, waterproof layer, and bonding layer of the bottom layer of the asphalt pavement of high-grade highways. The spreader consists of a car chassis, an asphalt tank, an asphalt pumping and spraying system, a thermal oil heating system, a hydraulic system, an ignition system, a control system, a pneumatic system, and an operating platform.
Asphalt spreader is cumbersome to operate. On the basis of absorbing various technologies of similar products at home and abroad, it increases the quality technology content of construction and the humanized design of outstanding improvement of construction conditions and construction environment. Its reasonable and reliable design ensures the uniformity of asphalt spreading, the computer control is stable and reliable, and the technical performance of the whole vehicle has reached an advanced level.

Asphalt melting equipment follows the continuous development of urbanization. Whether in rural areas or in big cities, you can see a lot of construction sites, among which it is inevitable that asphalt melting equipment is set up nearby. Asphalt melting equipment manufacturers, whether large or small asphalt melting equipment or relatively large and small, although it is just a simple mechanical equipment, but to move or transport it, it is a small matter, and there are many places that require attention.
The technical level of the asphalt melting equipment disassembly and assembly team directly affects the disassembly and assembly progress of the asphalt melting equipment; improve on-site supervision, reasonably organize disassembly and assembly machinery and equipment and workers, try to avoid cross-operation, and promote the disassembly and assembly process to consume less manpower and machinery shifts to do a good job in the transportation of asphalt melting equipment; ensure that the asphalt melting equipment is not damaged and the prefabricated components are not missed.

Working conditions of asphalt debarreling equipment:
(1) Outdoor temperature: 20°C (average temperature of day and night)
(2) Heat exchange oil: 320 ℃
(3) Loading time is not included (because the personnel equipped in each unit are different, so the loading time is also different)
(4) There is no fluctuation in oil temperature (optimal automatic burner)
(5) The working temperature of the oil furnace is 220-260 ℃
(6) The flow rate of the oil circulation pump is not less than 50m3/h traffic
(7) When the outdoor temperature is lower than 20℃, the output decreases. The lower the temperature, the lower the output, and the higher the temperature, the higher the output.
(8) The greater the deformation of the asphalt barrel, the greater the impact on the output

In order to better play the role of slurry seal vehicles, this article explains the matters that should be noted from the aspects of the scope of application, type and material selection, construction technology, common diseases, etc. of slurry seal vehicles.
The slurry seal vehicle is thin in thickness and mainly plays the role of waterproofing, anti-skid, wear-resistant and improving the appearance of the road surface. In the pavement structure system, it can only serve as a surface protection layer and wear layer, but not a load-bearing structure. It is widely used in the construction and maintenance of highways. Practice has proved that the slurry seal can also play an important role by reasonably selecting the thickness and type of the slurry seal and strictly controlling the construction technology and quality.
(1). The scope of application of slurry seal vehicles includes the following aspects:
1. When the pavement damage index of expressways and first-class highways is evaluated as medium and below, or the pavement damage index of second-class and below highways is evaluated as secondary and below, when medium repair and overlay measures should be taken, slurry seal can be selected.
2. When the pavement driving quality index of expressways and first-class highways is evaluated as medium or below, or the pavement driving quality index of second-class and below highways is evaluated as second or below, medium repair and overlay measures should be taken to improve its flatness, and slurry seal can be selected.
3. For sections of expressways and first-class highways with insufficient anti-skid capacity (SFC<40), or sections of second-class and below highways with insufficient anti-skid capacity (SFC<33.5), measures such as adding overlays should be taken to provide anti-skid capacity of the road surface. 4. Anti-skid layer and waterproof protective layer used for third- and fourth-class highways to improve the appearance of the road surface.

There are many types of emulsified asphalt (composition: asphaltene and resin) equipment. Emulsified asphalt (composition: asphaltene and resin) equipment can be divided into intermittent operation type, semi-continuous operation type, and Continuing the three operating types, what is the knowledge about different types of emulsified asphalt equipment?

The difficulty of emulsified bitumen equipment itself, because general bitumen also has different classifications, in the production and processing of emulsified bitumen equipment bitumen concrete, it is necessary to pay attention to whether the common raw materials are the common bitumen and ensure the quality. Check the black antistatic tweezers of emulsified bitumen equipment asphalt concrete machine equipment emulsified bitumen equipment.
If the gap of the black antistatic medical tweezers bitumen concrete micro-powder machine of emulsified bitumen equipment is enlarged after long-term use, then we can adjust it and continue to process it. Emulsified bitumen equipment is a relatively simple difficulty.

When performing bitumen melting, specialized equipment is required. These equipment usually include bitumen melting furnaces, asphalt mixers, asphalt conveying equipment, etc. Among them, the bitumen melting furnace is one of the most advanced equipments, which can heat solid bitumen to liquid state. In addition, asphalt mixers can mix liquid asphalt with stone to make asphalt concrete. , Asphalt conveying equipment can transport asphalt concrete to the construction site. The selection and use of these equipment are of great significance to ensure the quality of bitumen melting and construction efficiency.

Synchronous gravel sealing technology refers to the use of special synchronous gravel sealing truck equipment to lay and roll prepared gravel, asphalt and other materials to build a single layer of asphalt gravel wearing layer, which is important for highway pavement. protection of. From the perspective of characteristics, it is simple and easy to implement. It has obvious effects on the prevention of highway diseases, problem solving, later maintenance, and improvement of grade protection. It can also well extend the service life of highways.

The modified asphalt equipment produced by Sinoroader can produce SBS, rubber powder, SBR, and PE modified asphalt manually and automatically. Some of its configurations and uses are as follows:
1. Filter: The specially made asphalt filter can effectively filter impurities and foreign matter in the high-temperature matrix asphalt to prevent damage to subsequent equipment.
2. Matrix asphalt heater: The spiral plate or shell and tube heat exchanger is used to quickly heat the matrix asphalt through heat transfer oil to meet the needs of the production process. Heating in a sealed tank avoids the aging of asphalt due to long-term high-temperature heating and exposure to the air. The sulfide produced during the production process is quite limited, reducing environmental pollution.
3. Modifier air delivery or spiral addition system: The modifier manually poured into the pouring hopper is delivered to the asphalt batching tank by wind or spiral. It can be equipped with a metering system.
4. Stabilizer automatic or manual addition system: It can be equipped with a metering system.

To ensure good operation of asphalt melting equipment and extend its service life, regular maintenance and repairs are required. The following are specific maintenance and repair steps:
First, various parts of the equipment, including heating elements, pipes, valves, etc., need to be inspected regularly to make sure they are not worn or damaged. If any problems are found, they should be repaired or replaced immediately.

Everyone must be familiar with slurry sealing and micro-surfacing. But do you know their 7 construction steps?
Slurry sealing and micro-surfacing were both early preventative highway protection technologies. Its function is to ensure the smooth use and extended life of the highway. The construction steps are as follows:

● The spreading amount is accurate, and three overlapping asphalt sprayings can be achieved with good uniformity;
● Intelligent control of spreading amount, real-time monitoring of spreading amount and vehicle speed, closed-loop control;
● Full computer touch screen operation, equipped with video monitoring system, the entire work process can be observed at any time;
● Reliable performance, durability and easy operation;

We have conducted in-depth research on asphalt distributors and have accumulated a lot of production technology experience. We have conducted professional and in-depth research on some problems existing in the market to provide convenience for everyone in future production applications.
Every time when spraying asphalt, the asphalt distributor does not spray asphalt. Troubleshooting. The asphalt distributor does not spray asphalt. It is a common fault. The following teaches you how to solve the problem of not spraying asphalt.
1. No asphalt spraying
Analysis of the reasons may be the following reasons:
1. Is the asphalt pump working?
2. Are the valves adjusted correctly?
3. Is the pump or pipeline blocked?
2. Troubleshooting method
1. Check whether the hydraulic system is working properly?
2. After adjusting the valve position, the asphalt distributor must be cleaned to avoid pipeline blockage when used next time. Because the asphalt distributor has different high and low configurations, it can spread various high-viscosity and high-temperature modified asphalts and rubber asphalt in high configuration. If you mistakenly use a low-configuration asphalt truck to spread this type of asphalt, you must spray the asphalt inside the entire vehicle clean after the first use. After spraying, in order to leave no residual asphalt, you can use waste diesel to clean it. Our company’s vehicles are equipped with air cleaning and gravity cleaning devices. Diesel cleaning is a reliable cleaning method.